battery NISSAN PATROL 1998 Y61 / 5.G Brake System Workshop Manual

Bleeding Brake System
CAUTION:
+Carefully monitor brake ¯uid level at master cylinder dur-
ing bleeding operation.
+ If master cylinder is suspected to have air inside, bleed air
from master cylinder ®rst. Refer to ``Installation'', ``MAS-
TER CYLINDER'', BR-14.
+ Fill reservoir with new brake ¯uid ``DOT 3''. Make sure it is
full at all times while bleeding air out of system.
+ Place a container under master cylinder to avoid spillage
of brake ¯uid.
+ For models with ABS, turn ignition switch OFF and discon-
nect ABS actuator connectors or battery ground cable.
+ Bleed air in the following order.
1. LSV air bleeder
2. Left rear brake
3. Right rear brake
4. Left front brake
5. Right front brake
1. Connect a transparent vinyl tube to air bleeder valve.
2. Fully depress brake pedal several times.
3. With brake pedal depressed, open air bleeder valve to release air.
4. Close air bleeder valve.
5. Release brake pedal slowly.
6. Repeat steps 2. through 5. until clear brake ¯uid comes out of air bleeder valve.
7. Tighten air bleeder valve.
:7-9N zm (0.7 - 0.9 kg-m, 61 - 78 in-lb)
SBR995
SBR419C
CHECK AND ADJUSTMENT
BR-4

ABS ACTUATOR AND ELECTRIC UNIT
Removal
1. Disconnect battery cable.
2. Drain brake ¯uid. Refer to ``Changing Brake Fluid'', BR-3.
3. Remove mounting bracket ®xing bolts and nuts.
4. Disconnect connector, brake pipes and remove ®xing nuts.
Installation
CAUTION:
After installation, re®ll brake ¯uid. Then bleed air. Refer to
Bleeding Brake System'', BR-4.
1. Connect brake pipes temporarily.
2. Tighten ®xing bolts and nuts.
3. Tighten brake pipes.
4. Connect connector and battery cable.
SBR191E
ANTI-LOCK BRAKE SYSTEM
Removal and Installation (Cont'd)BR-38

CONSULT
CONSULT APPLICATION TO ABS
EE960 program card is not applicable to ABS. Use on board diagnostic system with ABS warning lamp until
the next program card will be introduced. (Refer to ``Self-diagnosis'', BR-47.)
ITEMSELF-DIAGNOSTIC
RESULTS DATA MONITOR ACTIVE TEST
Front right wheel sensor X X Ð
Front left wheel sensor X X Ð
Rear right wheel sensor X X Ð
Rear left wheel sensor X X Ð
G switch (G sensor) X X X
Stop lamp switch Ð X Ð
Front right inlet solenoid valve X X X
Front right outlet solenoid valve X X X
Front left inlet solenoid valve X X X
Front left outlet solenoid valve X X X
Rear inlet solenoid valve X X X
Rear outlet solenoid valve X X X
Actuator solenoid valve relay X X Ð
Actuator motor relay
(ABS MOTOR is shown on the Data Monitor
screen.) XXX
ABS warning lamp Ð X Ð
Battery voltage X X Ð
X: Applicable
Ð: Not applicable
ECU (ABS control unit) part number mode
Ignore the ECU part number displayed in the ECU PART NUMBER MODE. Refer to parts catalog to order
the ECU.
TROUBLE DIAGNOSES
BR-50

SELF-DIAGNOSTIC RESULTS MODE
Diagnostic item Diagnostic item is detected when ...Diagnostic
procedure
FR RH SENSOR .1
[OPEN] +
Circuit for front right wheel sensor is open.
(An abnormally high input voltage is entered.) 1
FR LH SENSOR .1
[OPEN] +
Circuit for front left wheel sensor is open.
(An abnormally high input voltage is entered.) 1
RR RH SENSOR .1
[OPEN] +
Circuit for rear right sensor is open.
(An abnormally high input voltage is entered.) 1
RR LH SENSOR .1
[OPEN] +
Circuit for rear left sensor is open.
(An abnormally high input voltage is entered.) 1
FR RH SENSOR .1
[SHORT] +
Circuit for front right wheel sensor is shorted.
(An abnormally low input voltage is entered.) 1
FR LH SENSOR .1
[SHORT] +
Circuit for front left wheel sensor is shorted.
(An abnormally low input voltage is entered.) 1
RR RH SENSOR .1
[SHORT] +
Circuit for rear right sensor is shorted.
(An abnormally low input voltage is entered.) 1
RR LH SENSOR .1
[SHORT] +
Circuit for rear left sensor is shorted.
(An abnormally low input voltage is entered.) 1
ABS SENSOR .1
[ABNORMAL SIGNAL] +
Teeth damage on sensor rotor or improper installation of wheel sensor.
(Abnormal wheel sensor signal is entered.) 1
FR RH IN ABS SOL
[OPEN] +
Circuit for front right inlet solenoid valve is open.
(An abnormally low output voltage is entered.) 2
FR LH IN ABS SOL
[OPEN] +
Circuit for front left inlet solenoid valve is open.
(An abnormally low output voltage is entered.) 2
RR IN ABS SOL
[OPEN] +
Circuit for rear inlet solenoid valve is open.
(An abnormally low output voltage is entered.) 2
FR RH IN ABS SOL
[SHORT] +
Circuit for front right inlet solenoid valve is shorted.
(An abnormally high output voltage is entered.) 2
FR LH IN ABS SOL
[SHORT] +
Circuit for front left inlet solenoid valve is shorted.
(An abnormally high output voltage is entered.) 2
RR IN ABS SOL
[SHORT] +
Circuit for rear inlet solenoid valve is shorted.
(An abnormally high output voltage is entered.) 2
FR RH OUT ABS SOL
[OPEN] +
Circuit for front right outlet solenoid valve is open.
(An abnormally low output voltage is entered.) 2
FR LH OUT ABS SOL
[OPEN] +
Circuit for front left outlet solenoid valve is open.
(An abnormally low output voltage is entered.) 2
RR OUT ABS SOL
[OPEN] +
Circuit for rear outlet solenoid valve is open.
(An abnormally low output voltage is entered.) 2
FR RH OUT ABS SOL
[SHORT] +
Circuit for front right outlet solenoid valve is shorted.
(An abnormally high output voltage is entered.) 2
FR LH OUT ABS SOL
[SHORT] +
Circuit for front left outlet solenoid valve is shorted.
(An abnormally high output voltage is entered.) 2
RR OUT ABS SOL
[SHORT] +
Circuit for rear outlet solenoid valve is shorted.
(An abnormally high output voltage is entered.) 2
ABS ACTUATOR RELAY
[ABNORMAL] +
Actuator solenoid valve relay is ON, even if control unit sends off signal.
+ Actuator solenoid valve relay is OFF, even if control unit sends on signal. 2
ABS MOTOR RELAY
[ABNORMAL] +
Circuit for ABS motor relay is open or shorted.
+ Circuit for actuator motor is open or shorted.
+ Actuator motor relay is stuck. 3
BATTERY VOLT
[VB-LOW] +
Power source voltage supplied to ABS control unit is abnormally low. 4
CONTROL UNIT +Function of calculation in ABS control unit has failed. 6
G-SENSOR
[ABNORMAL] +
G sensor circuit is open or shorted. 5
. 1: If one or more wheels spin on a rough or slippery road for 40 seconds or more, the ABS warning lamp will illuminate. This does
not indicate a malfunction. Only in the case of the short-circuit (Code Nos. 26, 22, 32 and 36), after repair the ABS warning
lamp also illuminates when the ignition switch is turned ``ON''. In this case, drive the vehicle at speeds greater than 30 km/h (19
MPH) for approximately 1 minute as speci®ed in ``SELF-DIAGNOSIS PROCEDURE'', BR-47. Check to ensure that the ABS
warning lamp goes out while the vehicle is being driven.
TROUBLE DIAGNOSES
CONSULT Inspection Procedure (Cont'd)
BR-52

DATA MONITOR MODE
MONITOR ITEM CONDITION SPECIFICATION
FR RH SENSOR
FR LH SENSOR
RR SENSOR
RR RH SENSOR
RR LH SENSORDrive vehicle.
(Each wheel is rotating.)
Wheel speed signal
(Almost the same speed as speedometer.)
STOP LAMP SW Brake is depressed. Depress the pedal: ON
Release the pedal: OFF
G-SWITCH Vehicle is driven.
Vehicle is stopped.
Brake is applied.During sudden braking while driving on high  roads (asphalt
roads, etc.): OFF
While vehicle is stopped or during constant-speed driving: ON
FR RH IN SOL
FR RH OUT SOL
FR LH IN SOL
FR LH OUT SOL
RR IN SOL
RR OUT SOL 1. Drive vehicle at speeds over
30 km/h (19 MPH) for at
least one minute.
2. Engine is running. Operating conditions for each solenoid valve are indicated.
ABS is not operating: OFF
MOTOR RELAY ABS is not operating: OFF
ABS is operating: ON
ACTUATOR RELAY Ignition switch is ON or
engine is running.Ignition switch ON (Engine stops): OFF
Engine running: ON
WARNING LAMP ABS warning lamp is turned on: ON
ABS warning lamp is turned off: OFF
BATTERY VOLT Power supply voltage for control unit
ACTIVE TEST MODE
TEST ITEM CONDITION JUDGEMENT
FR RH SOLENOID
FR LH SOLENOID
REAR SOLENOID Engine is running.Brake ¯uid pressure control operation
IN SOL OUT SOL
UP (Increase):
KEEP (Hold):
DOWN (Decrease): OFF
ON
ONOFF
OFF
ON
ABS MOTOR ABS actuator motor
ON: Motor runs (ABS motor relay ON)
OFF: Motor stops (ABS motor relay OFF)
G SWITCH Ignition switch is ON. G SWITCH (G SENSOR),
ON: Set G SWITCH MONITOR ``ON''
(G switch circuit is closed.)
OFF: Set G SWITCH MONITOR ``OFF'' (G switch circuit is open.)
Note: Active test will automatically stop ten seconds after the test starts. (LIMIT SIGNAL monitor shows ON.)
TROUBLE DIAGNOSES
CONSULT Inspection Procedure (Cont'd)
BR-55

Diagnostic Procedure 2 (ABS actuator solenoid
valve and solenoid valve relay)
Malfunction code No. 41, 45, 55, 42, 46, 56, 63
CHECK FUSIBLE LINK.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 30A fusible link
i. For fusible link
layout, refer to POWER SUPPLY ROUT-
ING in EL section.
OK
cNG jA(Go to next page.)
CHECK FUSE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 7.5A fuse
7. For fuse layout, refer
to POWER SUPPLY ROUTING in EL sec-
tion.
OK
cNG jB(Go to next page.)
CHECK CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again. Does warning lamp activate again?
Ye s
cNo Inspection end
CHECK ABS ACTUATOR AND ELECTRIC
UNIT GROUND CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to ABS ACTUATOR AND ELECTRIC
UNIT GROUND in Ground Circuit Check,
BR-56.
OK
cNG Repair harness and con-
nector.
CHECK SOLENOID VALVE RELAY
POWER SUPPLY CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector
E18(body
side) terminal j
18and ground.
Battery voltage should exist.
OK
cNG Check the following.
+Harness connector
E18
+Harness for open or
short between ABS
actuator and electric unit
and fusible link
If NG, repair harness or
connector.
REPLACE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace ABS actuator and electric unit.
SBR198E
SBR052EB
.
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-59

Diagnostic Procedure 3 (Motor relay or motor)
Malfunction code No. 61
CHECK FUSIBLE LINK.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 30A fusible link
d . For fusible link
layout, refer to POWER SUPPLY ROUT-
ING in EL section.
OK
cNG jA(Go to next page.)
CHECK CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again. Does warning lamp activate again?
Ye s
cNo Inspection end
CHECK MOTOR RELAY POWER SUP-
PLY CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector
E18(body
side) terminal j
17and ground.
Battery voltage should exist.
OK
cNG Check the following.
+Harness connector
E18
+Harness for open or
short between ABS
actuator and electric unit
and fusible link
If NG, repair harness or
connector.
CHECK ABS ACTUATOR AND ELECTRIC
UNIT GROUND.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND in Ground Circuit
Check, BR-56.
OK
cNG Repair harness and termi-
nals.
REPLACE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace ABS actuator and electric unit.
SBR199E
SBR055EB
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-61

jA
REPLACE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace fusible link.
Does the fusible link blow out when
ignition switch is turned ``ON''?
Ye s
cNo Inspection end
CHECK ABS ACTUATOR MOTOR
POWER SUPPLY CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect battery cable and ABS actuator and electric unit connector
E18.
2. Check continuity between ABS actuator and electric unit connector
E18(body
side) terminal j
17and ground.
Continuity should not exist.
OK
cNG Check the following
+Harness connector
E18
+Harness for open or
short between ABS
actuator and electric unit
and fusible link
If NG, repair harness or
connector.
CHECK HARNESS CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector.
Reconnect ABS actuator and electric unit
harness connector. Then retest.
SBR056EB
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Procedure 3 (Motor relay or motor)
(Cont'd)
BR-62

Diagnostic Procedure 4 (Low voltage)
Malfunction code No. 57
CHECK CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again. Does warning lamp activate again?
Ye s
cNo Inspection end
CHECK ABS CONTROL UNIT POWER
SUPPLY CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector
E18(body
side) terminal j15and ground.
Battery voltage should exist when
ignition switch is turned ON.
OK
cNG jA(See below.)
CHECK ABS CONTROL UNIT GROUND.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND in Ground Circuit
Check, BR-56.
OK
cNG Repair harness and con-
nector.
CHECK HARNESS CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
jA
CHECK FUSE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 7.5A fuse
7. For fuse layout, refer
to POWER SUPPLY ROUTING in EL sec-
tion.
OK
cNG Replace fuse.
CHECK ABS CONTROL UNIT POWER
SUPPLY CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check continuity between battery and
ABS actuator and electric unit connector
E18(body side) terminal j15.
OK
cNG
Check the following.
+Harness connector
E18+Harness for open or
short between ABS
actuator and electric unit
and fuse
If NG, repair harness or
connector.
CHECK BATTERY.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check battery. Refer to BATTERY in EL
section.
SBR200E
SBR058EB
.
.
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-63

Diagnostic Procedure 5 (G sensor)
Malfunction code No. 17
CHECK G SENSOR POWER SUPPLY
CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 7.5A fuse
7. For fuse layout, refer
to POWER SUPPLY ROUTING in EL sec-
tion.
OK
cNG Replace fuse.
CHECK CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again. Does warning lamp activate again?
Ye s
cNo Inspection end
CHECK G SENSOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to G SENSOR in Electrical Compo-
nents Inspection, BR-64.
OK
cNG Replace G sensor.
CHECK G SENSOR POWER SUPPLY
CIRCUIT.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect G sensor connector.
2. Check voltage between G sensor con- nector
:B34,B33,:B121,
B120(body side) terminal j15and
ground.
Battery voltage should exist.
OK
cNG Check the following.
+Harness connectors
:B34,B33,E18,
:B121,B120,E18
+Harness for open or short
between G sensor and
ABS actuator and electric
unit
If NG, repair harness or
connectors.
CHECK G SENSOR GROUND.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector and G sensor connectors.
2. Check continuity between ABS actuator and electric unit connector
E18(body
side) terminals j
10,j20and G sensor
connectors
:B34,B33,:
B121,B120(body side) terminals j10,j20.
Continuity should exist.
OK
cNG Check the following.
+Harness connectors
:B34,B33,E18,
:B121,B120,B18
+Harness for open or short
between G sensor and
ABS actuator and electric
unit
If NG, repair harness or
connectors.
CHECK HARNESS CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
SBR201E
SBR202E
SBR203E
.
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-64