NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owner's Manual

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owner's Manual PATROL 1998 Y61 / 5.G NISSAN NISSAN https://www.carmanualsonline.info/img/5/624/w960_624-0.png NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owner's Manual

Page 21 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual +Measure wear of 2nd and 3rd baulk rings.
a. Place baulk rings in position on synchronizer cone.
b. While holding baulk rings against synchronizer cone as far as
it will go, measure dimensions ``A a

Page 22 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual Gear Components
1. Install bearings into case components.
2. Install main drive gear bearing.
a. Press main drive gear bearing.
b. Select proper main drive gear snap ring to minimize clearance
of groo

Page 23 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual b. Install counter gear rear thrust bearing.
4. Install front side components on mainshaft.
a. Assemble 1st & 2nd synchronizer.
b. Assemble 3rd & 4th synchronizer.
c. Press on 3rd & 4th synchronizer a

Page 24 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual f. Press on 1st & 2nd synchronizer assembly together with 2nd
main gear and 2nd gear needle bearing.
g. Press on 1st gear bushing using 1st gear washer.
h. Install 1st main gear and needle bearing.
i.

Page 25 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual d. Tighten adapter plate to transmission case using 2 bolts.
e. Place dial indicator on rear end of counter gear.
f. Move counter gear up and down and measure dial indicator
de¯ection.
g. Select prop

Page 26 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual b. Place dial indicator on front end of reverse idler shaft.
c. Put straightedge on front surface of OD gear case as a stop-
per of reverse idler shaft.
d. Move reverse idler shaft up and down and mea

Page 27 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual +When installing counter gear into counter gear rear
bearing, push up on upper roller of counter gear rear bear-
ing with screwdriver.
d. Install mainshaft and counter gear completely by tapping rear

Page 28 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual f. Install insert springs and reverse baulk ring on OD coupling
sleeve. Then install them and OD baulk ring on OD counter
gear.
+Pay attention to direction of OD coupling sleeve.
g. Install reverse co

Page 29 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual l. Select proper mainshaft C-ring to minimize clearance of
groove.
Allowable clearance of groove:
0 - 0.1 mm (0 - 0.004 in)
Mainshaft C-ring:
Refer to SDS, MT-34.
m. Install selected C-ring, C-ring ho

Page 30 of 35

NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Owners Manual Shift Control Components
1. Install OD fork rod and OD shift fork. Then install retaining pin
into OD shift fork.
2. Install 1st & 2nd, 3rd & 4th and reverse shift fork onto coupling
sleeve.
3. Instal
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