lock NISSAN PATROL 1998 Y61 / 5.G Manual Transmission Workshop Manual

Case Components
1. Remove check ball plug, check spring and check ball. Then
remove interlock stopper.
+If interlock assembly is removed as a unit, the check ball
can fall into transmission case.
+Be careful not to lose check ball.
2. Remove control housing, return spring and check ball.
+Be careful not to lose check ball.
3. Drive out retaining pin from striking arm.
4. Remove OD gear case together with striking arm by tapping
lightly.
SMT366A
SMT438B
SMT439B
SMT440B
SMT444B
DISASSEMBLY
MT-13

3. Drive out retaining pin from striking lever.
4. While pulling out striking rod, remove striking lever and striking
interlock. Then remove 1st & 2nd, 3rd & 4th and reverse shift
fork.
5. Drive out retaining pin from OD shift fork.
6. Pull out OD fork rod and then remove OD shift fork.
Gear Components
1. Before removing gears and shafts, measure each gear end
play.
Gear end play:
Refer to SDS, MT-33.
+If not within speci®cation, disassemble and check contact sur-
face of gear to hub, washer, bushing, needle bearing and shaft.
2. Remove rear side components on mainshaft and counter gear.
a. Remove reverse coupling sleeve.
b. Remove mainshaft rear snap ring and counter gear rear snap
ring.
c. Remove C-ring holder and mainshaft C-rings from mainshaft.
Use punch and hammer to remove C-rings.
SMT374AA
SMT824C
SMT376A
SMT825C
SMT826C
DISASSEMBLY
Shift Control Components (Cont'd)
MT-15

Shift Control Components
1. Install OD fork rod and OD shift fork. Then install retaining pin
into OD shift fork.
2. Install 1st & 2nd, 3rd & 4th and reverse shift fork onto coupling
sleeve.
3. Install striking rod into hole of shift forks, striking lever and
interlock and then install retaining pin into striking lever.
+Make sure that striking rod moves smoothly.
Case Components
1. Install front cover oil seal.
+Apply multi-purpose grease to seal lip.
2. Install selected counter gear front bearing shim onto transmis-
sion case.
+Apply multi-purpose grease.
3. Apply sealant to mating surface of transmission case.
4. Install gear assembly onto transmission case.
5. Install check spring and check ball into interlock stopper.
+Apply multi-purpose grease to check ball.
6. Install interlock stopper assembly and then tighten check ball
plug.
+Apply sealant to thread of check ball plug.
SMT834C
SMT374AA
SMT393AA
SMT835C
SMT460A
ASSEMBLY
MT-29