engine NISSAN PATROL 2000 Electronic Repair Manual

Engine Room Harness/RHD Models
CEL118M
HARNESS LAYOUT
EL-1204

CEL119M
HARNESS LAYOUT
Engine Room Harness/RHD Models (Cont'd)
EL-1205

PASSENGER COMPARTMENT
CEL120M
HARNESS LAYOUT
Engine Room Harness/RHD Models (Cont'd)
EL-1206

CEL121M
HARNESS LAYOUT
Engine Room Harness/RHD Models (Cont'd)
EL-1207

Engine Harness
CEL123M
HARNESS LAYOUT
EL-1208

Engine Control Harness
CEL125M
HARNESS LAYOUT
EL-1209

Wiring Diagram Codes (Cell Codes)
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (Page number) of each wiring diagram.
Code Section Wiring Diagram Name
A/C,A HA Auto Air Conditioner
A/C,M HA Manual Air Conditioner
A/CCUT EC Air Conditioner Control
A/T AT A/T
ABS BR Anti-lock Brake System
ACC/SW EC Accelerator Switch (FC)
ACL/SW EC Accelerator Position Switch
APS EC Accelerator Position Sensor
ASCD EL Automatic Speed Control Device
AT/C EC A/T Control
BACK/L EL Back-up Lamp
BCDD EC BCDD System
BOOST EC Turbo Charger Boost Sensor
BRK/SW EC Brake Switch Signal
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CKPS EC Crankshaft Position Sensor (OBD)
COOL/B HA Cool Box
COOL/F EC Cooling Fan Control
CORNER EL Cornering Lamp
DEF EL Rear Window Defogger
DIFF/L PD Differential Lock Control System
DTRL ELHeadlamp Ð With Daytime Light
System
ECMRLY EC ECM Relay
ECTS EC Engine Coolant Temperature Sensor
EGVC/V EC EGR Volume Control Valve
EXH ECExhaust Gas Control Valve Control
Solenoid Valve
F/FOG EL Front Fog Lamp
F/PUMP EC Fuel Pump
FCUT EC Fuel Cut System
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI POT
FPCM EC Fuel Pump Control Module
GLOW EC Quick Glow System
HEATER HA Heater System
HEATUP EC Heat up SwitchCode Section Wiring Diagram Name
HLC EL Headlamp Wiper and Washer
HORN EL Horn
IGN EC Ignition Control System
ILL EL Illumination
INJPMP ECElectronic Control Fuel Injection
Pump
INT/V ECIntake Air Control Valve Control
Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.,
Oil and Fuel Gauges
MIL/DL EC Mil and Data Link Connectors
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-Theft System
P/ANT EL Power Antenna
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
R/COOL HA Rear Cooler System
R/FOG EL Rear Fog Lamp
R/HEAT HA Rear Heater System
REMOTE EL Audio (Remote Control Switch)
ROOM/L EL Interior Room Lamp
S/LOCK EL Power Door Lock Ð Super Lock
S/SIG EC Start Signal
S/TANK FE Sub Fuel Tank Control System
SHIFT AT A/T Shift Lock System
SRS RS Supplemental Restraint System
STAB RA Stabilizer Release Device
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TURN ELTurn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WIRING DIAGRAM CODES (CELL CODES)
EL-1227

ENGINE MECHANICAL
SECTION
EM
MODIFICATION NOTICE:
ZD engine
+ZD30DDTi engine has newly been added.
CONTENTS
ZD
PRECAUTIONS................................................... 1003
Parts Requiring Angular Tightening................. 1003
Liquid Gasket Application Procedure .............. 1003
PREPARATION................................................... 1004
Special Service Tools ...................................... 1004
Commercial Service Tools ............................... 1006
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING......................................... 1008
NVH Troubleshooting Chart Ð Engine Noise . 1009
MEASUREMENT OF COMPRESSION
PRESSURE.......................................................... 1010
INTERCOOLER................................................... 1011
Removal and Installation ................................. 1011
INTAKE MANIFOLD............................................ 1012
Removal and Installation ................................. 1012
Inspection ......................................................... 1013
CATALYST AND TURBOCHARGER................. 1014
Removal and Installation ................................. 1014
Inspection ......................................................... 1015
EXHAUST MANIFOLD........................................ 1018
Removal and Installation ................................. 1018
Inspection ......................................................... 1019
ROCKER COVER................................................ 1020
Removal and Installation ................................. 1020
OIL PAN & OIL STRAINER................................ 1022
Removal and Installation ................................. 1022
VACUUM PUMP.................................................. 1025
Removal and Installation ................................. 1025
TIMING CHAIN.................................................... 1027
Removal and Installation ................................. 1027
Removal ........................................................... 1027
Installation ........................................................ 1029CAMSHAFT......................................................... 1031
Removal and Installation ................................. 1031
Removal ........................................................... 1031
Inspection ......................................................... 1032
Installation ........................................................ 1034
VALVE CLEARANCE INSPECTIONS AND
ADJUSTMENTS................................................... 1036
Inspection ......................................................... 1036
Adjustments ..................................................... 1037
TIMING GEAR..................................................... 1039
Removal and Installation ................................. 1039
Removal ........................................................... 1040
Inspection ......................................................... 1042
Installation ........................................................ 1047
OIL SEAL REPLACEMENT................................ 1051
CYLINDER HEAD................................................ 1053
Removal and Installation ................................. 1053
Removal ........................................................... 1053
Inspection ......................................................... 1054
Installation ........................................................ 1055
Disassembly ..................................................... 1058
Inspection ......................................................... 1059
Assembly.......................................................... 1062
ENGINE REMOVAL............................................. 1064
Precautions ...................................................... 1064
Removal ........................................................... 1064
Installation ........................................................ 1066
Inspection ......................................................... 1066
CYLINDER BLOCK............................................. 1067
Selection Procedure for Selective Part
Combination ..................................................... 1068
Disassembly ..................................................... 1068
Inspection ......................................................... 1072

EM

Parts Requiring Angular Tightening
+Use an angle wrench for the final tightening of the cylinder
head bolts.
+Do not use a torque value for final tightening.
+The torque value for these parts are for a preliminary step.
+Ensure thread and seat surfaces are clean and coated with
engine oil.
Liquid Gasket Application Procedure
1.Use a scraper to remove old liquid gasket from mating
surfaces and grooves. Also, completely clean any oil
from these areas.
2.Apply a continuous bead of liquid gasket to mating sur-
faces. (Use Genuine Liquid Gasket or equivalent.)
+Be sure liquid gasket diameter is as specified.
3.Apply liquid gasket around the inner side of bolt holes
(unless otherwise specified).
4.Assembly should be done within 5 minutes after coating.
5.Wait at least 30 minutes before refilling engine oil and
engine coolant.
SEM164F
AEM080
PRECAUTIONSZD
EM-1003

Special Service Tools
Tool number
Tool nameDescription
ST0501S000
Engine stand assembly
V1ST05011000
Engine stand
V2ST05012000
Base
NT042
Disassembling and assembling
KV10106500
Engine stand shaft
NT028
KV11106101
Engine sub-attachment
NT819
KV10115600
Valve oil seal drift
NT603
Installing valve oil seal
Use side A.
Side A
a: 20 (0.79) dia.
b: 13 (0.51) dia.
c: 10.3 (0.406) dia.
d: 8 (0.31) dia.
e: 10.7 (0.421)
f: 5 (0.20)
Unit: mm (in)
KV10107902
Valve oil seal puller
V1KV10116100
Valve oil seal puller
adapter
NT605
Removing valve oil seal
KV101056S0
Ring gear stopper
V1KV10105630
Adapter
V2KV10105610
Plate
NT617
Preventing crankshaft from
rotating
a: 3 (0.12)
b: 6.4 (0.252)
c: 2.8 (0.110)
d: 6.6 (0.260)
e: 107 (4.21)
f: 14 (0.55)
g: 20 (0.79)
h: 14 (0.55) dia.
Unit: mm (in)
PREPARATIONZD
EM-1004