sensor NISSAN PRIMERA 1999 Electronic Repair Manual

ACTIVE TEST MODENCEC0034S07
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TIONIEngine: Return to the original
trouble condition
IChange the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.IHarness and connector
IFuel injectors
IHeated oxygen sensor 1 (front)
IACV-AAC/V
OPENINGIEngine: After warming up, idle
the engine.
IChange the IACV-AAC valve
opening steps using CONSULT-
II.Engine speed changes according
to the opening steps.IHarness and connector
IIACV-AAC valve
ENG COOLANT
TEMPIEngine: Return to the original
trouble condition
IChange the engine coolant tem-
perature indication using CON-
SULT-II.If trouble symptom disappears, see
CHECK ITEM.IHarness and connector
IEngine coolant temperature sen-
sor
IFuel injectors
IGNITION TIM-
INGIEngine: Return to the original
trouble condition
ITiming light: Set
IRetard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.IAdjust initial ignition timing
POWER BAL-
ANCEIEngine: After warming up, idle
the engine.
IAir conditioner switch ªOFFº
IShift lever ªNº
ICut off each injector signal one
at a time using CONSULT-II.Engine runs rough or dies.IHarness and connector
ICompression
IInjectors
IPower transistor
ISpark plugs
IIgnition coils
COOLING FANIIgnition switch: ON
ITurn the cooling fan ªONº and
ªOFFº using CONSULT-II.Cooling fan moves and stops.IHarness and connector
ICooling fan motor
FUEL PUMP
RELAYIIgnition switch: ON
(Engine stopped)
ITurn the fuel pump relay ªONº
and ªOFFº using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.IHarness and connector
IFuel pump relay
SELF-LEARNING
CONTIIn this test, the coefficient of self-learning control mixture ratio returns to the original coefficient by touching
ªCLEARº on the screen.
PURG VOL
CONT/VIEngine: After warming up, idle
the engine.
IChange the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according
to the opening percent.IHarness and connector
IEVAP canister purge volume
control solenoid valve
IDLE AIR VOL
LEARNIIn this test, the idle air volume that keeps the engine within the specified range is memorized in ECM.
DTC CONFIRMATION MODENCEC0034S08SRT STATUS ModeNCEC0034S0801For details, refer to ªSYSTEM READINESS TEST (SRT) CODEº,
EC-SR-49.
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT
while monitoring the SRT status.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONSR20DE
CONSULT-II (Cont'd)
EC-75

DTC Work Support ModeNCEC0034S0802
TEST MODE TEST ITEM CONDITION REFERENCE PAGE
Heated oxygen sensor 1
(front)HO2S1 (B1) P0130
Refer to corresponding
trouble diagnosis for
DTC.EC-SR-144
HO2S1 (B1) P0131 EC-SR-150
HO2S1 (B1) P0132 EC-SR-156
HO2S1 (B1) P0133 EC-SR-162
Heated oxygen sensor 2
(rear)HO2S2 (B1) P0137 EC-SR-180
HO2S2 (B1) P0138 EC-SR-187
HO2S2 (B1) P0139 EC-SR-194
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
(RECORDING VEHICLE DATA)
NCEC0034S10CONSULT-II has two kinds of triggers and they can be selected by
touching ªSETTINGº in ªDATA MONITORº mode.
1) ªAUTO TRIGº (Automatic trigger):
IThe malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC 1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, ªMONITORº
in ªDATA MONITORº screen is changed to ªRecording
Data...xx%º as shown at left, and the data after the malfunc-
tion detection is recorded. Then when the percentage reached
is 100%, ªREAL-TIME DIAGº screen is displayed. If ªSTOPº is
touched on the screen during ªRecording Data...xx%º, ªREAL-
TIME DIAGº screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by ªTRIGGER POINTº and
ªRecording Speedº. Refer to CONSULT-II OPERATION
MANUAL.
2) ªMANU TRIGº (Manual trigger):
IDTC/1st trip DTC and malfunction item will not be displayed
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows:
1) ªAUTO TRIGº
IWhile trying to detect the DTC/1st trip DTC by performing the
ªDTC Confirmation Procedureº, be sure to select to ªDATA
MONITOR (AUTO TRIG)º mode. You can confirm the malfunc-
tion at the moment it is detected.
IWhile narrowing down the possible causes, CONSULT-II
should be set in ªDATA MONITOR (AUTO TRIG)º mode, espe-
cially in case the incident is intermittent.
SEF705Y
SEF707X
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONSR20DE
CONSULT-II (Cont'd)
EC-76

IntroductionNCEC0036The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the ªWork Flowº on EC-SR-82.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ªDiagnostic Worksheetº like the
example on next page should be used.
Start your diagnosis by looking for ªconventionalº problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
DIAGNOSTIC WORKSHEETNCEC0036S01There are many operating conditions that lead to the malfunction
of engine components. A good grasp of such conditions can make
trouble-shooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a
customer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the malfunction indicator to come on
steady or blink and DTC to be detected.
Example:
Vehicle ran out of fuel, which caused the engine to misfire.
MEF036D
SEF233G
SEF234G
SEF907L
KEY POINTS
WHAT..... Vehicle & engine model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions,
Weather conditions,
Symptoms
TROUBLE DIAGNOSIS Ð INTRODUCTIONSR20DE
Introduction
EC-80

DESCRIPTION FOR WORK FLOWNCEC0037S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
ªDIAGNOSTIC WORK SHEETº, EC-SR-82.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or Generic Scan Tool) the (1st
trip) Diagnostic Trouble Code (DTC) and the (1st trip) freeze frame data, then erase the code and the data.
(Refer to EC-SR-49.) The (1st trip) DTC and the (1st trip) freeze frame data can be used when duplicating the
incident at STEP III & IV.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The ªSymptom Matrix Chartº will be useful. See EC-SR-94.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº and the freeze frame data are useful to verify the incident. Connect CON-
SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform INCIDENT SIMULATION TESTS. (Refer to GI section.)
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) Diagnostic Trouble Code by driving in (or performing) the ªDIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCEDUREº. Check and read the (1st trip) DTC and (1st trip) freeze frame data by
using CONSULT-II or Generic Scan Tool.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform INCIDENT SIMULATION TESTS. (Refer to GI section.)
In case the ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDUREº is not available, perform the
ªOVERALL FUNCTION CHECKº instead. The (1st trip) DTC cannot be displayed by this check, however, this
simplified ªcheckº is an effective alternative.
The ªNGº result of the ªOVERALL FUNCTION CHECKº is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-SR-84.) If CONSULT-II is
available, perform ªDATA MONITOR (SPEC)º mode with CONSULT-II and proceed to the ªTROUBLE DIAGNO-
SIS-SPECIFICATION VALUEº. (Refer to EC-SR-110.) (If malfunction is detected, proceed to ªREPAIR/
REPLACEº). Then perform inspections according to the Symptom Matrix Chart. (Refer to EC-SR-94.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-SR-103.
The ªDIAGNOSTIC PROCEDUREº in EC section contains a description based on open circuit inspection. A short
circuit inspection is also required for the circuit check in the DIAGNOSTIC PROCEDURE. For details, refer to GI
section (ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº, ªCircuit Inspectionº).
Repair or replace the malfunction parts.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDUREº and confirm the normal code
[Diagnostic trouble code No. P0000 or 0000] is detected. If the incident is still detected in the final check, perform
STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM. (Refer to EC-SR-49.)
TROUBLE DIAGNOSIS Ð INTRODUCTIONSR20DE
Work Flow (Cont'd)
EC-83

5 CHECK THROTTLE POSITION SENSOR IDLE POSITION
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Turn ignition switch ªONº.
4. Select ºTHRTL POS SENº and ªCLSD THL POSº in ªDATA MONITORº mode with CONSULT-II.
5. Make sure that ªTHRTL POS SENº indicates 0.35 to 0.65 V, and ªCLSD THL POSº indicates ªONº. (Accelerator pedal is fully
released.)
NEF238A
OK or NG
OK©GO TO 11.
NG©GO TO 6.
6 ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION
With CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Turn throttle position sensor body clockwise or counterclockwise until ªTHRTL POS SENº indication becomes 0.35 to 0.65 V.
SEF964W3. Tighten the throttle position sensor fixing bolts.
©GO TO 7.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONSR20DE
Basic Inspection (Cont'd)
EC-85

7 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cold, the throttle position sensor idle position memory will
not reset correctly.
1. Start engine and warm it up to normal operating temperature.
2. Select ªCLSD THL POSº in ªDATA MONITORº mode with CONSULT-II.
3. Stop engine. (Turn ignition switch ªOFFº.)
4. Turn ignition switch ªONº and wait at least 5 seconds.
SEF864V5. Turn ignition switch ªOFFº and wait at least 5 seconds.
6. Repeat steps 4 and 6 until ªCLSD THL POSº indication changes to ªONº.
SEF061Y
©GO TO 11.
8 CHECK THROTTLE POSITION SENSOR IDLE POSITION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Turn ignition switch ªONº.
4. Check voltage between ECM terminal 92 and ground with accelerator pedal fully released.
NEF239AVoltage: 0.35 to 0.65V
OK or NG
OK©GO TO 6.
NG©GO TO 9.
or
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONSR20DE
Basic Inspection (Cont'd)
EC-86

9 ADJUST THROTTLE POSITION SENSOR IDLE POSITION
Without CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Turn throttle position sensor body clockwise or counterclockwise until the voltage between ECM terminal 92 and ground becomes
0.35 to 0.65 V.
SEF964W3. Tighten the throttle position sensor fixing bolts.
©GO TO 10.
10 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cold, the throttle position sensor idle position memory will
not reset correctly.
1. Start engine and warm it up to normal operating temperature.
2. Stop engine. (Turn ignition switch ªOFFº.)
3. Turn ignition switch ªONº and wait at least 5 seconds.
SEF864V4. Turn ignition switch ªOFFº and wait at least 9 seconds.
5. Repeat steps 4 and 6, 20 times.
©GO TO 11.
11 CHECK (1ST TRIP) DTC
1. Start engine and warm it up to normal operating temperature.
2. Rev (2,000 to 3,000 rpm) two or three times.
3. Make sure no (1st trip) DTC is displayed with CONSULT-II, GST or Diagnostic Test Mode II (Self-diagnostic Result).
OK or NG
OK©GO TO 13.
NG©GO TO 12.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONSR20DE
Basic Inspection (Cont'd)
EC-87

DTC Inspection Priority ChartNCEC0039If some DTCs are displayed at the same time, perform inspections one by one based on the following prior-
ity chart.
Priority Detected items (DTC)
1IP0100 Mass air flow sensor
IP0110 Intake air temperature sensor
IP0115 Engine coolant temperature sensor
IP0120 Throttle position sensor
IP0325 Knock sensor
IP0340 Camshaft position sensor
IP0500 Vehicle speed sensor
IP0605 ECM
IP0335, P1336 Crankshaft position sensor (OBD)
IP1605 A/T diagnosis communication line
IP1706 Park/Neutral position switch
2IP0130 - P0134 Heated oxygen sensor 1 (front)
IP0135 Heated oxygen sensor 1 (front) heater
IP0137 - P0140 Heated oxygen sensor 2 (rear)
IP0141 Heated oxygen sensor 2 (rear) heater
IP0443 EVAP canister purge volume control solenoid valve
IP0510 Closed throttle position switch
IP0705 - P0725, P0740 - P1791 CVT related sensors, solenoid valves and switches
IP1217 Overheat (Cooling system)
3IP0171, P0172 Fuel injection system function
IP0300 - P0304 Misfire
IP0420 Three way catalyst function
IP0505 IACV-AAC valve
IP1778 CVT step motor function
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONSR20DE
DTC Inspection Priority Chart
EC-92

Fail-safe ChartNCEC0040The ECM enters fail-safe mode if any of the following malfunctions is detected due to the open or short cir-
cuit. When the ECM enters the fail-safe mode, the MI illuminates.
DTC No.
Detected items Engine operating condition in fail-safe mode CON-
SULT-II
GSTECM*1
P0100 0100 Mass air flow sensor
circuitEngine speed will not rise more than 2,400 rpm due to the fuel cut.
P0115 0115 Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time
after turning ignition switch ªONº or ªSTARTº.
CONSULT-II displays the engine coolant temperature decided by ECM.
The radiator fan operates.
ConditionEngine coolant temperature decided (CON-
SULT-II display)
Just as ignition switch is
turned ON or Start40ÉC (104ÉF)
More than approx. 4 minutes
after ignition ON or Start80ÉC (176ÉF)
Except as shown above40 - 80ÉC (104 - 176ÉF)
(Depends on the time)
P0120 0120 Throttle position sensor
circuitThrottle position will be determined based on the injected fuel amount and
the engine speed. Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
Unable to
access
ECMUnable to
access
Diagnostic
Test Mode
IIECMECM fail-safe activating condition
The computing function of the ECM was judged to be malfunctioning.
When the fail-safe system activates (i.e., if the ECM detects a malfunction
condition in the CPU of ECM), the MI on the instrument panel lights to warn
the driver.
However it is not possible to access ECM and DTC cannot be confirmed.
Engine control with fail-safe
When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump
operation and IACV-AAC valve operation are controlled under certain limita-
tions.
ECM fail-safe operation
Engine speedEngine speed will not rise more than
3,000 rpm
Fuel injection Simultaneous multiport fuel injection system
Ignition timing Ignition timing is fixed at the preset valve
Fuel pumpFuel pump relay is ªONº when engine is
running and ªOFFº when engine stalls
IACV-AAC valve Full open
Replace ECM, if ECM fail-safe condition is confirmed.
*: In Diagnostic Test Mode II (Self-diagnostic results)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONSR20DE
Fail-safe Chart
EC-93

SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Camshaft position sensor circuit22333 33 3EC-SR-
239
Mass air flow sensor circuit11222 22 2EC-SR-
120
Heated oxygen sensor 1 (front)
circuit1232 22 2EC-SR-
144, 150
Engine coolant temperature sen-
sor circuit112323223 2EC-SR-
132
Throttle position sensor circuit 1 222222 2EC-SR-
137
Incorrect throttle position sensor
adjustment31 11111 1EC-SR-84
Vehicle speed sensor circuit or
ABS actuator and electric unit
(control unit) circuit23 3 3EC-SR-
255
Knock sensor circuit 2 3EC-SR-
230
ECM 22333333333EC-SR-
277, 93
Start signal circuit 2EC-SR-
312
PNP switch circuit 3 3 3 3 3EC-SR-
298
Power steering oil pressure
switch circuit233EC-SR-
322
Electrical load signal circuit 3 3EC-SR-
326
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONSR20DE
Symptom Matrix Chart (Cont'd)
EC-95