NISSAN TEANA 2003 Service Manual

FLOOR TRIM
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8. Remove A/C drain hose from A/C unit.
9. Cut floor trim tunnel upper side (Section A, B, C) using cutter
knife.
10. Disengage floor trim securing clips after cutting, and then pull
out floor trim toward vehicle outside.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Install by cutting Section A, B, C on center of floor tunnel when replacing floor trim with a new one.
After that, ensure matching quality between floor trim and center console lid by tucking.
PIIA6273E
PIIA6268E
PIIA7125E

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HEADLINING

HEADLININGPFP:73910
Removal and InstallationBIS0011Y
PIIB1765E

HEADLINING
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REMOVAL
1. Remove front seat belt floor anchor bolt and rear seat belt floor ancher bolt. Refer to SB-3, "SEAT BELTS"
and SB-5, "Removal and Installation of Rear Seat Belt" .
2. Remove rear seat. Refer to SE-112, "
REAR SEAT" .
3. Remove front pillar garnish (LH/RH). Refer to EI-38, "
BODY SIDE TRIM" .
4. Remove roof harness securing clip using a clip clamp remover
after removing, and then disconnect roof harness connector.
5. Remove front kicking plate inner, center pillar lower garnish, center pillar upper garnish, front body side
welt, rear kicking plate inner, rear seatback finisher, rear pillar finisher, and rear body side welt. Refer to
EI-38, "
BODY SIDE TRIM" .
6. Remove mounting clips of front assist grip (RH) and rear assist
grip (LH/RH).
7. Remove sun-visor (LH/RH) mounting screws.
NOTE:
Disconnect vanity mirror illumination harness connector when removing sun-visor.
1. Clip (C101) 2. Headlining (standard model) 3. Rear assist grip (RH)
4. Personal lamp (RH) 5. Roof harness securing clip 6. Roof harness connector
7. Sun-visor (RH) 8. Sun-visor holder (RH) 9. Screw
10. Cap (RH) 11. Spot lamp (map lamp) 12. Sun-visor holder (LH)
13. Cap (LH) 14.Vanity mirror illumination harness con-
nector15. Sun-visor (LH)
16.Spot lamp(map lamp) harness
connector (standardmodel)17. Metal clip 18. Dual lock fastener (with sunroof model)
19.Harness connector for hands-
free phone microphone
(model with car wings unit)20.Roof harness securing tape (standard
model)21. Front assist grip (RH)
22. Personal lamp (LH) 23. Rear assist grip (LH) 24. Clip holder
25.Headlining (model with sun-
roof)26.Sunroof motor harness connector
(model with sunroof)27. Front roof finisher (model with sunroof)
28.Roof hook (model with sun-
roof)
PIIA7118E
PIIA6267E

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HEADLINING

8. Remove sun-visor holder (LH/RH).
NOTE:
Insert a screwdriver into the cutout and rotate 90 degrees to
remove.
9. Remove clips from back of front roof finisher, and then pull out
front roof finisher toward front of vehicle to remove it. (with sun-
roof model)
10. Pull out sunroof motor harness connector from front roof finisher
mounting hole to disconnect. (with sunroof model)
11. Pull out spot lamp (map lamp) toward lower side of vehicle and disconnect harness connector.
12. Disconnect harness connector for hands-free phone microphone. (Only for models with Car wings unit)
13. Pull spot lamp holder assembly toward vehicle lower, and disen-
gage dual-lock fastener and metal clips.
SIIA0224J
PIIA9621E
PIIA9622E
PIIA6272E

HEADLINING
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14. Push headlining toward rear of vehicle after removing, Pull out
clip holder of headlining rear end from clips and remove roof
hook on front of sunroof opening at the same time.
15. Remove front end of headlining right side from front door LH
opening so as to avoid center console finisher upper surface
after pulling out.
CAUTION:

When removing, 2 workers are required. (1 for each front
and rear of headlining)

Cover center console finisher upper surface with a shop
cloth so as to prevent it from being damaged.

Set A/T selector lever to D position, and make a space to
remove front end of headlining right side.

Do not bend headlining when removing.
16. Remove the following parts after removing headlining.

Personal lamp (LH/RH)

Roof harness assembly

Spot lamp holder assembly

Headlining rear end clip (removing on roof rail)
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Install headlining assembly after inserting clips to clip holder of headlining rear end.
PIIA7119E
PIIA7120E

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TRUNK ROOM TRIM & TRUNK LID FINISHER

TRUNK ROOM TRIM & TRUNK LID FINISHERPFP:84920
Removal and Installation for Trunk Room TrimBIS0011Z
REMOVAL
1. Fully open trunk lid assembly.
2. Remove trunk lid weatherstrip.
3. Remove trunk floor carpet.
4. Remove trunk box assembly.
5. Remove trunk floor spacer (LH/RH).
1. Trunk lid weatherstrip 2. Trunk floor carpet 3. Trunk rear garnish (RH)
4. Clip (C205) (net hook) 5. Clip (C205) 6. Trunk rear finisher
7. Trunk wheelhouse finisher (RH) 8. Dual lock fastener 9. Trunk upper finisher (front)
10. Metal hook 11. Trunk lower finisher 12. Trunk floor spacer (RH)
13. Trunk box assembly 14. Trunk floor spacer (LH) 15. Trunk wheelhouse finisher (LH)
16. Trunk rear garnish (LH)
PIIA9623E

TRUNK ROOM TRIM & TRUNK LID FINISHER
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6. Remove trunk rear garnish mounting clips (net hook), and the
remove trunk rear garnish (LH/RH).
7. Remove trunk rear finisher mounting clips, and the remove trunk rear finisher.
8. Remove dual-lock fastener from back of trunk lower finisher, and then remove trunk lower finisher.
9. Disengage trunk upper finisher mounting clips and hooks, and remove trunk upper finisher.
10. Remove trunk wheelhouse finisher mounting clips, and the remove trunk wheelhouse finisher (LH/RH).
INSTALLATION
Install in the reverse order of removal.
REMOVAL AND INSTALLATION FOR TRUNK LID FINISHER INNER
Removal
1. Fully open trunk lid assembly.
2. Remove clips of trunk lid finisher inner.
3. Remove trunk lid finisher.
Installation
Install in the reverse order of removal.
NOTE:
Secure emergency handle to dual-lock fastener of trunk lid trim surface after installing.
PIIA6276E
PIIA6266E

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TRUNK ROOM TRIM & TRUNK LID FINISHER

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM

ENGINE MECHANICAL
QR
PRECAUTIONS .......................................................... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Drain Engine Coolant ...................... 5
Precautions for Disconnecting Fuel Piping .............. 5
Precautions for Removal and Disassembly ............. 5
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 5
Precautions for Assembly and Installation ............... 5
Parts Requiring Angle Tightening ............................. 6
Precautions For Liquid Gasket ................................. 6
REMOVAL OF LIQUID GASKET .......................... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ...................................... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 12
NVH Troubleshooting — Engine Noise .................. 12
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 13
DRIVE BELTS ........................................................... 14
Checking Drive Belts .............................................. 14
Tension Adjustment ................................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 15
Removal and Installation of Drive Belt Auto-Ten-
sioner ..................................................................... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
AIR CLEANER AND AIR DUCT ............................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 18INSTALLATION ................................................... 18
Changing Air Cleaner Filter .................................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
INTAKE MANIFOLD ................................................. 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 21
INSPECTION AFTER INSTALLATION ................ 22
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSPECTION AFTER REMOVAL ....................... 24
INSTALLATION ................................................... 24
OIL PAN AND OIL STRAINER ................................. 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL ....................... 28
INSTALLATION ................................................... 28
INSPECTION AFTER INSTALLATION ................ 30
IGNITION COIL ......................................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
SPARK PLUG(PLATINUM-TIPPED TYPE) .............. 32
Removal and Installation ........................................ 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
FUEL INJECTOR AND FUEL TUBE ........................ 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 36
INSPECTION AFTER INSTALLATION ................ 38
ROCKER COVER ..................................................... 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSTALLATION ................................................... 40

EM-2 CAMSHAFT ............................................................... 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSPECTION AFTER REMOVAL ........................ 44
INSTALLATION .................................................... 47
INSPECTION AFTER INSTALLATION ................ 49
Valve Clearance ...................................................... 50
INSPECTION ....................................................... 50
ADJUSTMENT .................................................... 51
TIMING CHAIN .......................................................... 53
Removal and Installation ........................................ 53
REMOVAL ........................................................... 54
INSPECTION AFTER REMOVAL ........................ 57
INSTALLATION .................................................... 58
OIL SEAL .................................................................. 62
Removal and Installation of Valve Oil Seal ............. 62
REMOVAL ........................................................... 62
INSTALLATION .................................................... 62
Removal and Installation of Front Oil Seal ............. 63
REMOVAL ........................................................... 63
INSTALLATION .................................................... 63
Removal and Installation of Rear Oil Seal .............. 64
REMOVAL ........................................................... 64
INSTALLATION .................................................... 64
CYLINDER HEAD ..................................................... 65
On-Vehicle Service ................................................. 65
CHECKING COMPRESSION PRESSURE ......... 65
Removal and Installation ........................................ 66
REMOVAL ........................................................... 66
INSPECTION AFTER REMOVAL ........................ 67
INSTALLATION .................................................... 68
INSPECTION AFTER INSTALLATION ................ 68
Disassembly and Assembly .................................... 70
DISASSEMBLY ................................................... 70
ASSEMBLY ......................................................... 71
Inspection After Disassembly ................................. 72
VALVE DIMENSIONS .......................................... 72
VALVE GUIDE CLEARANCE .............................. 73
VALVE GUIDE REPLACEMENT ......................... 73
VALVE SEAT CONTACT ..................................... 75
VALVE SEAT REPLACEMENT ........................... 75
VALVE SPRING SQUARENESS ......................... 76
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 76
ENGINE ASSEMBLY ................................................ 77
Removal and Installation ........................................ 77
REMOVAL ........................................................... 78
INSTALLATION .................................................... 79
INSPECTION AFTER INSTALLATION ................ 80
CYLINDER BLOCK ................................................... 81
Disassembly and Assembly .................................... 81
DISASSEMBLY ................................................... 82
ASSEMBLY ......................................................... 86
How to Select Piston and Bearing .......................... 91
DESCRIPTION .................................................... 91
HOW TO SELECT PISTON ................................. 92
HOW TO SELECT CONNECTING ROD BEAR-ING ....................................................................... 92
HOW TO SELECT MAIN BEARING .................... 95
Inspection After Disassembly .................................. 99
CRANKSHAFT END PLAY .................................. 99
CONNECTING ROD SIDE CLEARANCE ........... 99
PISTON TO PISTON PIN OIL CLEARANCE ....... 99
PISTON RING SIDE CLEARANCE ...................100
PISTON RING END GAP ..................................100
CONNECTING ROD BEND AND TORSION .....101
CONNECTING ROD BIG END DIAMETER ......101
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................101
CYLINDER BLOCK DISTORTION ....................102
MAIN BEARING HOUSING INNER DIAMETER .103
PISTON TO CYLINDER BORE CLEARANCE ..103
CRANKSHAFT MAIN JOURNAL DIAMETER ...104
CRANKSHAFT PIN JOURNAL DIAMETER ......105
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................105
CRANKSHAFT RUNOUT ..................................105
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................105
MAIN BEARING OIL CLEARANCE ...................106
MAIN BEARING CRUSH HEIGHT ....................107
CONNECTING ROD BEARING CRUSH
HEIGHT .............................................................107
LOWER CYLINDER BLOCK MOUNTING BOLT
OUTER DIAMETER ...........................................107
CONNECTING ROD BOLT OUTER DIAMETER .107
SERVICE DATA AND SPECIFICATIONS (SDS) ....108
Standard and Limit ................................................108
GENERAL SPECIFICATIONS ...........................108
DRIVE BELT ......................................................108
EXHAUST MANIFOLD ......................................108
SPARK PLUG ....................................................108
CYLINDER HEAD ..............................................108
VALVE ................................................................109
CAMSHAFT AND CAMSHAFT BEARING .........113
CYLINDER BLOCK ............................................113
PISTON, PISTON RING AND PISTON PIN ......114
CONNECTING ROD ..........................................115
CRANKSHAFT ...................................................115
MAIN BEARING .................................................117
CONNECTING ROD BEARING .........................118
VQ
PRECAUTIONS .......................................................119
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................119
OPERATION PROCEDURE ..............................119
Precautions for Drain Engine Coolant ...................119
Precautions for Disconnecting Fuel Piping ...........119
Precautions for Removal and Disassembly ..........119
Precautions for Inspection, Repair and Replace-
ment ......................................................................119
Precautions for Assembly and Installation ............119