VTL-38
< ON-VEHICLE REPAIR >[MANUAL AIR CONDITIONER]
A/C UNIT ASSEMBLY
7. Remove console box assembly. Refer to IP-11, "Removal and Installation" .
8. Remove instrument stay nuts (A) and harness clamps (B), and
then remove instrument stay (1).
9. Disconnect thermo control amp. connector (1).
10. Remove instrument panel and pad. Refer to IP-11, "
Removal and Installation".
11. Remove side ventilator ducts. Refer to VTL-48, "
Removal and Installation".
12. Remove center ventilator ducts. Refer to VTL-48, "
Removal and Installation".
13. Remove side kicking plates. Refer to INT-20, "
Removal and Installation".
14. Disconnect the fuel filler door cable and the rear hatch door cable.
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
Fill the cooling system. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35, "Changing Engine
Coolant" (MR18DE), CO-58, "Refilling" (K9K).
Recharge the refrigerant.
CAUTION:
Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.
When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0647E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : Refer to ST-9, "
Removal and Installation".
EVAPORATOR
VTL-41
< ON-VEHICLE REPAIR >[MANUAL AIR CONDITIONER]
C
D
E
F
G
H
J
K
L
MA
B
VTL
N
O
P
EVAPORATOR
Removal and Installation of EvaporatorINFOID:0000000001696533
REMOVAL
1. Remove A/C unit assembly. Refer to VTL-37, "Removal and Installation".
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
2. Remove the air conditioner filter.
3. Remove foot duct (right). Refer to VTL-48, "
Removal and Installation".
4. Remove screws (A), and then remove expansion valve cover
(1).
5. Remove screws (A), and then remove evaporator cover (1).
6. Remove the evaporator (1) with lower blower case (2) from the
A/C unit assembly.
7. Remove the thermo control amp. (3) from the evaporator (1).
CAUTION:
Note the position of the thermo control amp. on the evapo-
rator for installation.
8. Remove the evaporator (1) from the lower blower case (2).
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace O-rings for A/C piping with new ones, and the apply compressor oil to it when installing it.
Install the thermo control amp. in the same position on the evaporator.
When recharging refrigerant, check for leaks.
SJIA0673E
SJIA0674E
SJIA0599J