engine NISSAN TIIDA 2007 Service Manual Online

CO-20
< ON-VEHICLE REPAIR >[HR16DE]
WATER PUMP
WATER PUMP
Exploded ViewINFOID:0000000001381568
Removal and InstallationINFOID:0000000001381569
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Never spill engine coolant on drive belts.
2. Steer front wheel to the right.
3. Remove front fender protector (RH). Refer to EXT-22, "
Removal and Installation".
4. Loosen mounting bolts of water pump pulley before loosening belt tension of drive belt.
5. Remove drive belt. Refer to EM-16, "
Removal and Installation".
6. Remove water pump pulley.
7. Remove water pump.
 Loosen mounting bolts in reverse order as shown.
 Engine coolant will leak from cylinder block, so have a recep-
tacle ready below.
CAUTION:
 Handle water pump vane so that it does not contact any
other parts.
 Water pump cannot be disassembled and should be
replaced as a unit.
INSTALLATION
Installation is in the reverse order of removal.
Water pump.
1. Gasket 2. Water pump 3. Water pump pulley
PBIC3807E
KBIA3393J

WATER PUMP
CO-21
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
 Tighten bolts in numerical order as shown.
Water pump pulley.
CAUTION:
Never install mounting bolts (A) to oblong holes (B).
 Water pump pulley (1)
InspectionINFOID:0000000001381570
INSPECTION AFTER REMOVAL
 Visually check if there is no significant dirt or rusting on water
pump body and vane (A).
 Make sure that there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
 Replace water pump, if necessary.
INSPECTION AFTER INSTALLATION
 Check that the reservoir tank cap is tightened.
 Check for leaks of engine coolant using suitable tools. Refer to CO-11, "
Inspection".
 Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
KBIA3393J
PBIC3809E
PBIC3808E

CO-22
< ON-VEHICLE REPAIR >[HR16DE]
THERMOSTAT
THERMOSTAT
Exploded ViewINFOID:0000000001381571
Removal and InstallationINFOID:0000000001381572
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Never spill engine coolant on drive belt.
2. Add paint mark, then disconnect radiator hose (lower) from water inlet. Refer to CO-16, "
Component".
3. Remove water inlet and thermostat.
 Engine coolant will leak from cylinder block, so have a receptacle ready below.
INSTALLATION
Installation is in the reverse order of removal.
Thermostat
 Install thermostat with making rubber ring (1) groove fit to thermo-
stat flange (A) with the whole circumference.
1. Radiator hose (lower) 2. Water inlet 3. Rubber ring
4. Thermostat
A. To radiator
PBIC3810E
PBIC3811E

THERMOSTAT
CO-23
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
 Install thermostat (2) into the cylinder block (1) with jiggle valve (A)
facing upwards.
Water Inlet.
After installation, fix water inlet clip (A) on the oil level gauge guide
(1) positioned (b) as shown.
InspectionINFOID:0000000001381573
INSPECTION AFTER REMOVAL
WARNING:
Use a protector to prevent a burn during the work.
Thermostat
 Place a thread (A) so that it is caught in the valves of thermostat
(1). Immerse fully in a container (B) filled with water. Heat while
stirring.
 The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
 Continue heating. Check the full open valve lift amount.
 After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
 If out of the standard, replace thermostat.
INSPECTION AFTER INSTALLATION
 Check that the reservoir tank cap is tightened.
 Check for leaks of engine coolant using suitable tools. Refer to CO-11, "
Inspection".
 Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
PBIC3812E
PBIC3755E
Standard : Refer to CO-27, "Thermostat".
PBIC3314J

CO-24
< ON-VEHICLE REPAIR >[HR16DE]
WATER OUTLET
WATER OUTLET
Exploded ViewINFOID:0000000001381574
Removal and InstallationINFOID:0000000001381575
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Never spill engine coolant on drive belt.
2. Disconnect radiator hose (upper). Refer to CO-16, "
Component".
3. Disconnect harness connector from engine coolant temperature sensor.
4. Remove electronic throttle control actuator water hoses (Northern Europe models).
5. Remove heater hoses.
6. Remove water outlet.
7. Remove engine coolant temperature sensor from water outlet, if necessary.
INSTALLATION
Installation is the reverse order of removal.
1. Engine coolant temperature sensor 2. Washer 3. Gasket
4. Radiator hose (upper) 5. Water outlet 6. Heater hose
7. Heater hose 8. Water hose (Northern Europe models) 9. Water hose (Northern Europe models)
A. To electronic throttle control actua-
torB. To heater core C. To radiator
: Engine front
PBIC3816E

WATER OUTLET
CO-25
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
InspectionINFOID:0000000001381576
INSPECTION AFTER INSTALLATION
 Check that the reservoir tank cap is tightened.
 Check for leaks of engine coolant using suitable tool. Refer to CO-11, "
Inspection".
 Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.

SERVICE DATA AND SPECIFICATIONS (SDS)
CO-27
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance SpecificationINFOID:0000000001381577
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (Imp qt)
RadiatorINFOID:0000000001381578
RESERVOIR TANK CAP
Unit: kPa (bar, kg/cm2, psi)
RADIATOR
Unit: kPa (bar, kg/cm2, psi)
ThermostatINFOID:0000000001381579
Engine coolant capacity [With reservoir tank (“MAX” level)] 6.3 (5-3/8)
Cap relief pressureStandard 140 (1.4, 1.43, 20.3)
Limit 150 (1.5, 1.53, 21.75)
Leakage testing pressure 150 (1.5, 1.53, 21.75)
ThermostatStandard
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8.0 mm/95°C (0.315 in/203°F)
Valve closing temperature 77°C (171°F)

CO-30
< SYMPTOM DIAGNOSIS >[MR18DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001337836
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed Thermostat
Damaged finsDust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly— High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — —
Improper engine coolant
mixture ratio—
—
Engine coolant viscosity—
Poor engine coolant quality — —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration

OVERHEATING CAUSE ANALYSIS
CO-31
< SYMPTOM DIAGNOSIS >[MR18DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
Installed front bumper fas-
cia cover
— Blocked radiator grille
Mud contamination or paper
clogging
Blocked radiator
—
Blocked air flow Blocked condenser
Installed large fog lamp Symptom Check items

PRECAUTIONS
CO-33
< PRECAUTION >[MR18DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
CAUTION:
Be careful not to damage the mating surfaces.
 Tap Tool to insert it (1), and then slide it by tapping on the side (2)
as shown.
 In areas where Tool is difficult to use, use plastic hammer to lightly
tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, using scraper.
 Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-27, "
Recommended Chemical Prod-
ucts and Sealants".
4. Apply liquid gasket without breaks to the specified location with the specified dimensions.
 If there is a groove for the liquid gasket application, apply liquid gasket to the groove.
 As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
 Within five minutes of liquid gasket application, install the mat-
ing component.
 If liquid gasket protrudes, wipe it off immediately.
 Do not retighten nuts or bolts after the installation.
 After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them. Tool number : KV10111100 (J-37228)
WBIA0566E
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
SEM159F