engine NISSAN TIIDA 2007 Service Owners Manual

CO-34
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PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001337834
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001337835
Tool number
(Kent-Moore No.)
Tool nameDescription
K V 1 0 1111 0 0
(J-37228)
Seal cutterRemoving chain tensioner cover and water
pump cover
—
(J-23688)
Engine coolant refractometerChecking concentration of ethylene glycol in
engine coolant
NT046
WBIA0539E
NISSAN tool number
Tool nameDescription
Radiator cap tester Checking radiator and radiator cap
(J-33984-A)
Radiator cap tester adapterAdapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
WS39930000
Tube pressurePressing the tube of liquid gasket
PBIC1982E
S-NT564
S-NT052

ENGINE COOLANT
CO-35
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ON-VEHICLE MAINTENANCE
ENGINE COOLANT
InspectionINFOID:0000000001337838
LEVEL CHECK
 Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” range when engine is cool.
 Adjust the engine coolant level as necessary.
CHECKING COOLING SYSTEM FOR LEAKS
To check for leaks, apply pressure to the cooling system using suit-
able tool.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
Changing Engine CoolantINFOID:0000000001337839
WARNING:
 To avoid being scalded, do not change engine coolant when engine is hot.
 Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter of a
turn to release built-up pressure. Then turn the cap all the way.
 Be careful not to allow engine coolant to contact drive belt.
DRAINING ENGINE COOLANT
1. Open radiator drain plug (1) at the bottom of radiator, and then
remove radiator cap.
 Front
When drain all of engine coolant in the system, open water
drain plug on cylinder block. Refer to EM-211, "
Compo-
nent".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belt.
2. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
Refer to CO-35, "
Changing Engine Coolant".
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-35, "
Changing Engine Coolant".
REFILLING ENGINE COOLANT
SMA412B
Testing pressure
: 157 kPa (1.6 kg/cm2, 23 psi)
WBIA0568E
PBIC3799E

CO-36
< ON-VEHICLE MAINTENANCE >[MR18DE]
ENGINE COOLANT
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, install and tighten it. Refer to EM-211, "
Compo-
nent".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-40, "
Component".
3. Make sure that each hose clamp has been firmly tightened.
4. Remove air duct assembly. Refer to EM-154, "
Component".
5. Disconnect heater hose (1) at position ( ) as shown.
 Front
 Reposition heater hose as high as possible.
6. Fill radiator and reservoir tank to specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2 1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
Use NISSAN Genuine Engine Coolant or equivalent mixed
with water (distilled or demineralized). Fill cooling system
to specification. Refer to MA-19, "
Fluids and Lubricants".
 When engine coolant overflows disconnected heater hose,
connect heater hose, and continue filling the engine coolant, if
heater hose is disconnected.
7. Install radiator cap.
8. Install air duct assembly. Refer to EM-154, "
Component".
9. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat the engine.
10. Stop engine and cool down to less than approximately 50°C (122°F).
 Cool down using fan to reduce the time.
 If necessary, refill radiator up to filler neck with engine coolant.
11. Refill reservoir tank to “MAX” level line with engine coolant.
12. Repeat steps 6 through 11 two or more times with radiator cap installed until engine coolant level no
longer drops.
13. Check cooling system for leaks with engine running.
14. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
 Sound may be noticeable at heater unit.
15. Repeat step 14 three times.
16. If sound is heard, bleed air from cooling system by repeating steps 6 through 11 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-211, "
Compo-
nent".
PBIC3802E
SMA182B

ENGINE COOLANT
CO-37
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CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-40, "
Component".
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system. Refer to CO-35, "
Changing Engine Coolant".
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.

CO-40
< ON-VEHICLE REPAIR >[MR18DE]
RADIATOR
ON-VEHICLE REPAIR
RADIATOR
ComponentINFOID:0000000001337840
Removal and InstallationINFOID:0000000001337841
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-35, "Changing Engine Coolant".
CAUTION:
1. Reservoir tank cap 2. Reservoir tank 3. Radiator hose (upper)
4. Mounting rubber (upper) 5. Radiator cap 6. Reservoir tank hose
7. Radiator 8. Mounting rubber (lower) 9. O-ring
10. Radiator drain plug 11. Radiator hose (lower) 12. Cooling fan assembly
A. To water outlet B. To water inlet C. Models with A/C
AWBIA0129GB

RADIATOR
CO-41
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 Perform this step when engine is cold.
 Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-154, "
Component".
3. Remove reservoir tank as follows:
a. Disconnect reservoir tank hose.
b. Release the tab (A) in the direction shown by the arrow ( ).
c. Lift up while removing the reservoir tank hose, and remove it.
4. Disconnect harness connector from fan motors, and move harness to aside.
5. Remove radiator hoses (upper and lower).
6. Remove radiator core support cover.
7. Remove radiator core support (upper) bolts, bolts of stationary
part on the radiator core support side and clip. Lift radiator
assembly (1) from radiator (upper) mount part of radiator core
support (upper) (2).
8. Move radiator assembly (1) to the rearward direction of vehicle,
and then lift it upward to remove.
CAUTION:
Do not damage or scratch A/C condenser if equipped and
radiator core when removing.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when removing.
INSPECTION AFTER INSTALLATION
 Check for leaks of engine coolant. Refer to CO-35, "Inspection".
 Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC3800E
PBIC3805E

COOLING FAN
CO-43
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Removal and InstallationINFOID:0000000001337846
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-35, "Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-154, "
Component".
3. Remove reservoir tank.
4. Disconnect radiator hose (upper) at radiator side. Refer to CO-40, "
Component".
5. Disconnect harness connectors from fan motor, and move harness to aside.
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is the reverse order of removal.
 Cooling fans are controlled by ECM. For details, refer to CO-28, "
Cooling Circuit".
CAUTION:
Be careful not to damage or scratch the radiator core.

CO-44
< ON-VEHICLE REPAIR >[MR18DE]
WATER PUMP
WATER PUMP
ComponentINFOID:0000000001337848
Removal and InstallationINFOID:0000000001337849
REMOVAL
1. Drain engine coolant. Refer to CO-35, "Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
2. Remove drive belt auto-tensioner. Refer to EM-153, "
Removal and Installation of Drive Belt Auto Ten-
sioner".
3. Remove water pump.
CAUTION:
 Handle water pump vane so that it does not contact any other parts.
 Water pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL
 Visually check that there is no significant dirt or rusting on water
pump body and vane (A).
 Make sure that there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
 Replace water pump, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
 Check for leaks of engine coolant. Refer to CO-35, "Inspection".
 Start and warm up the engine. Visually check if there is no leaks of engine coolant.
1. Gasket 2. Water pump
PBIC3921E
PBIC3313J

THERMOSTAT
CO-45
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THERMOSTAT
ComponentINFOID:0000000001337850
Removal and InstallationINFOID:0000000001337851
REMOVAL
1. Drain engine coolant. Refer to CO-35, "Changing Engine Coolant".
2. Remove water inlet.
3. Remove thermostat.
4. Remove water pump. Refer to CO-44, "
Removal and Installation".
5. Remove thermostat housing.
INSPECTION AFTER REMOVAL
 Place a thread (A) so that it is caught in the valves of thermostat
(1). Immerse fully in a container (B) filled with water. Heat while
stirring.
 The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
 Continue heating. Check the full open valve lift amount.
 After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
1. Thermostat housing 2. Water hose 3. Radiator hose (lower)
4. Water inlet 5. Thermostat 6. Rubber ring
7. Gasket A. To oil cooler B. To radiator
Engine front
PBIC4485E
PBIC3314J

CO-46
< ON-VEHICLE REPAIR >[MR18DE]
THERMOSTAT
 If out of the specification, replace thermostat.
INSTALLATION
Installation is in the reverse order of removal.
Thermostat
CAUTION:
Replace the rubber ring with a new one.
 Install thermostat while making rubber ring (1) groove fit to thermo-
stat flange (A) around the whole circumference.
 Install thermostat (1) into the thermostat housing (2) with jiggle
valve (A) facing upwards.
Thermostat Housing
CAUTION:
Replace the rubber ring with a new one.
 Securely insert the rubber ring into the mating groove of thermostat housing and install it.
 Install the thermostat housing to the cylinder block without displacing the gasket from the gasket position.
INSPECTION AFTER INSTALLATION
 Check for leaks of engine coolant. Refer to CO-35, "Inspection".
 Start and warm up the engine. Visually check for engine coolant leaks.
ItemsThermostat
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
PBIC3315J
PBIC3548J