brakes NISSAN TIIDA 2007 Service Repair Manual

MODEL C11 SERIES
2007 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form,
or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan Europe
S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
D TRANSMISSION& DRIVELINE
E SUSPENSION F BRAKES
G STEERING H RESTRAINTS
I VENTILATION, HEATER & AIR CONDITIONER
J BODY INTERIOR
K BODY EXTERIOR, DOOR, ROOF & VEHICLE SECURITY
L DRIVER CONTROLS
M ELECTRICAL & POWER CONTROL
N DRIVER INFORMATION & MULTIMEDIA
O CRUISE CONTROL P MAINTENANCEGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
STR Starting System
ACC Accelerator Control System
CL Clutch
TM Transaxle & Transmission
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
ST Steering System
STC Steering Control System
SB Seat Belt
SR SRS Airbag
SRC SRS Airbag Control System
VTL Ventilation System
HA Heater & Air Conditioning System
HAC Heater & Air Conditioning Control System
INT Interior
IP Instrument Panel
SE Seat
DLK Door & Lock
SEC Security Control System
GW Glass & Window System
PWC Power Window Control System
RF Roof
EXT Exterior
MIR Mirrors
EXL Exterior Lighting System
INL Interior Lighting System
WW Wiper & Washer
DEF Defogger
HRN Horn
PWO Power Outlet
BCS Body Control System
LAN LAN System
PCS Power Control System
CHG Charging System
PG Power Supply, Ground & Circuit Elements
MWI Meter, Warning Lanp & Indicator
WCS Warning Chime System
AV Audio, Visual & Navigation System
CCS Cruise Control System Maintenance
MA Maintenance
QUICK REFERENCE INDEX
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Publication Number:
SM7E00-1C11E0E

BR-1
BRAKES
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SECTION BR
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BR
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CONTENTS
BRAKE SYSTEM
PRECAUTION ...............................................3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Brake System ....................................3
PREPARATION ............................................4
PREPARATION ...................................................4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ......................................5
ON-VEHICLE MAINTENANCE .....................6
BRAKE PEDAL ...................................................6
Inspection and Adjustment ........................................6
BRAKE FLUID .....................................................8
On Board Inspection .................................................8
Drain and Refill ..........................................................8
Bleeding Brake System .............................................8
FRONT DISC BRAKE ........................................10
Inspection ................................................................10
REAR DISC BRAKE ..........................................11
Inspection ................................................................11
ON-VEHICLE REPAIR .................................12
BRAKE PEDAL ..................................................12
Removal and Installation .........................................12
BRAKE TUBE AND HOSE ................................14
Hydraulic Circuit ......................................................14
Front Brake Tube and Hose ....................................14
Rear Brake Tube and Hose .....................................15
Inspection After Installation .....................................15
DUAL PROPORTIONING VALVE ....................17
Removal and Installation .........................................17
Inspection ................................................................17
BRAKE MASTER CYLINDER ..........................18
On-Board Inspection ................................................18
Removal and Installation .........................................18
BRAKE BOOSTER ...........................................19
On Board Inspection ................................................19
Removal and Installation .........................................19
VACUUM LINES ...............................................22
Component ..............................................................22
Removal and Installation .........................................22
Inspection ................................................................22
FRONT DISC BRAKE .......................................24
Component ..............................................................24
Removal and Installation of Brake Pad ...................24
Removal and Installation of Brake Caliper Assem-
bly ............................................................................
25
Brake Burnishing .....................................................26
REAR DISC BRAKE .........................................27
Component ..............................................................27
Removal and Installation of Brake Pad ...................28
Removal and Installation of Brake Caliper Assem-
bly ............................................................................
28
Brake Burnishing .....................................................29
DISASSEMBLY AND ASSEMBLY ..............30
BRAKE MASTER CYLINDER ..........................30
Disassembly and Assembly .....................................30
FRONT DISC BRAKE .......................................34
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
34

DUAL PROPORTIONING VALVE
BR-17
< ON-VEHICLE REPAIR >
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DUAL PROPORTIONING VALVE
Removal and InstallationINFOID:0000000001726771
Removal
1. Disconnect brake lines from dual proportioning valve.
 Mark brake lines for installation.
2. Remove dual proportioning valve bolt and dual proportioning valve.
3. Remove two bolts and bracket.
Installation
Installation is in the reverse order of removal.
 When installing brake lines to the dual proportioning valve, tighten to specifications. Refer to BR-14,
"Hydraulic Circuit".
InspectionINFOID:0000000001726772
CAUTION:
 Carefully monitor brake fluid level at master cylinder.
 Use the recommended new brake fluid. Refer to MA-19, "
Fluids and Lubricants".
 Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on paint areas, wash it away with water immediately.
1. Connect commercially available brake fluid pressure gauge to
air bleeders of front and rear brakes on either LH and RH side.
2. Bleed air from the Tool.
3. Check fluid pressure by depressing brake pedal.
Unit: kPa (kg/cm2, psi)
 If output pressure is out of specification, replace dual proportioning valve.
4. Bleed air after disconnecting the Tool. Refer to BR-8, "
Bleeding Brake System". Applied pressure
(Front brake)7,355 (75, 1,067)
Output pressure
(Rear brake)5,099 - 5,492 (52 - 56, 740 - 796)
SBR822BA
SBR823BA

BRC-1
BRAKES
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SECTION BRC
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BRC
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CONTENTS
BRAKE CONTROL SYSTEM
ABS
BASIC INSPECTION ....................................
6
DIAGNOSIS AND REPAIR WORKFLOW ..........6
Work Flow .................................................................6
Diagnostic Work Sheet ..............................................9
INSPECTION AND ADJUSTMENT ....................10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ................................................
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ........................
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
10
CALIBRATION OF DECEL G SENSOR ...................11
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ..........................................................................
11
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ................................................
12
FUNCTION DIAGNOSIS ..............................13
VDC ....................................................................13
System Diagram ......................................................13
System Description .................................................13
Component Parts Location ......................................14
Component Description ...........................................15
TCS .....................................................................16
System Diagram ......................................................16
System Description .................................................16
Component Parts Location ......................................17
Component Description ...........................................18
ABS ...................................................................19
System Diagram ......................................................19
System Description ..................................................19
Component Parts Location ......................................20
Component Description ...........................................21
EBD ...................................................................22
System Diagram ......................................................22
System Description ..................................................22
Component Parts Location ......................................23
Component Description ...........................................24
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .......
25
CONSULT-III Function (ABS) ..................................25
COMPONENT DIAGNOSIS .........................30
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ................................................................
30
Description ...............................................................30
DTC Logic ................................................................30
Diagnosis Procedure ...............................................30
Component Inspection .............................................32
Special Repair Requirement ....................................32
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ................................................................
33
Description ...............................................................33
DTC Logic ................................................................33
Diagnosis Procedure ...............................................33
Component Inspection .............................................35
Special Repair Requirement ....................................35
C1109 POWER AND GROUND SYSTEM ........36
Description ...............................................................36
DTC Logic ................................................................36
Diagnosis Procedure ...............................................36
Special Repair Requirement ....................................37

BRC-180
< PRECAUTION >[ESP/TCS/ABS]
PRECAUTIONS
 If the following components are replaced with non-genuine components or converted, ESP OFF indicator
lamp and SLIP indicator lamp may turn on or the ESP system may not operate properly. Components
related to suspension (Shock Absorber, Strut, Spring, Bush, etc.), Tires, wheels (exclude specified size),
components related to brake (Pad, Rotor, Caliper, etc.), components related to engine (Muffler, ECM, etc.),
components related to body reinforcement (Roll bar, Tower bar, etc.).
 Driving in the condition of breakage or excessive wear of suspension, tires or components related to the
brakes may cause ESP OFF indicator lamp and SLIP indicator lamp turn on, and the ESP system may not
operate properly.
 When the TCS or ESP is activated by sudden acceleration or sudden turn, some noise may occur. The noise
is a result of the normal operation of the TCS and ESP.
 When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp carves on a freeway), the ESP may not operate normally, or ESP warning lamp and SLIP indicator
lamp may turn on. However, this is not a malfunction, if normal operation can be resumed after restarting
engine.
 Sudden turns (such as spin turns, acceleration turns), drifting, etc. When ESP function is OFF (ESP SW ON)
may cause the G -sensor system indicate a malfunction. However, this is not a malfunction, if normal opera-
tion can be resumed after restarting engine.
Diagnosis PrecautionINFOID:0000000001691414
CAN SYSTEM
 Do not apply voltage of 7.0 V or higher to terminal to be measured.
 Maximum open terminal voltage of tester in use shall be 7.0 V or lower.
 Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable.
Precaution for Harness RepairINFOID:0000000001691415
CAN SYSTEM
 Area to be repaired shall be soldered, and wrapped with a tape [be
sure that fraying of twisted wire shall be within 110 mm (4.33 in)].
 Do not make a bypass connection to repaired area. (If it is done,
branch part will be removed and characteristics of twisted wire will
be lost.)
PKIA0306E
PKIA0307E

OVERHEATING CAUSE ANALYSIS
CO-7
< SYMPTOM DIAGNOSIS >[HR16DE]
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Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or paper
clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

OVERHEATING CAUSE ANALYSIS
CO-31
< SYMPTOM DIAGNOSIS >[MR18DE]
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Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
Installed front bumper fas-
cia cover
— Blocked radiator grille
Mud contamination or paper
clogging
Blocked radiator
—
Blocked air flow Blocked condenser
Installed large fog lamp Symptom Check items

CO-54
< SYMPTOM DIAGNOSIS >[K9K]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or paper
clogging
Blocked radiator —
Blocked condenser
—
Installed large fog lamp Symptom Check items

FAX-4
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001716784
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
—
—
—
FA X - 5—
FA X - 5
FSU-5, "
NVH Troubleshooting Chart
"
Refer to Front axle in this chart.
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
Refer to DRIVE SHAFT in this chart.
BR-5, "
NVH Troubleshooting Chart
"
ST-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
FRONT SUSPENSION
FRONT AXLE
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKES
STEERING
SymptomDRIVE
SHAFTNoise×× ××××× ××
Shake× × ××××× ××
FRONT
AXLENoise×××× ×××××
Shake×××× ×××××
Vibration×××××××
Shimmy×××××××
Shudder× × ×× ××
Poor quality ride or handling×××××

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
FSU-5
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001716880
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-9 FSU-15
—
—
—
FSU-9FSU-6FSU-14
FAX-4, "
NVH Troubleshooting Chart
"
"NVH Troubleshooting Chart"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
FAX-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
ST-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Strut deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
FRONT AXLE
FRONT SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
SymptomNoise×××××× ×××××××
Shake×××× × ×××××××
Vibration××××× ××× × ×
Shimmy×××× × ×××× ××
Shudder××× ×××× ××
Poor quality ride or handling××××× ××××××