NISSAN TIIDA 2010 Service Repair Manual

TRANSAXLE ASSEMBLYMT-67
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Final Drive Components
1. Shifter lever A
2. Shifter lever B 3. Retaining pin
4. Selector 5. Selector lever 6. Reverse fork rod
7. 1st-2nd fork rod 8. Fork rod
: Replace the parts as a set.
AWDIA0716ZZ
Revision: January 20102010 Versa

MT-68
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
DISASSEMBLY
1. Remove drain plug and gasket from clutch housing, using a suitable tool and then drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove selector lever (1) retaining pin with a pin punch to
remove selector lever.
4. Remove bracket (2) and position switch (3) from transaxle case.
1. Shim 2. Differential side bearing outer
race (transaxle case side) 3. Differential side bearing inner race
(transaxle case side)
4. Final gear 5. Differential case 6. Speedometer drive gear
7. Differential side bearing inner race (clutch housing side) 8. Differential side bearing outer
race (clutch housing side)
: Replace the parts as a set.
JPDIC0604GB
PCIB1693E
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-69
< SERVICE INFORMATION > [RS6F94R]
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5. Remove transaxle case bolts ( ).
6. Remove reverse idler shaft bolt ( ) and seal washer.
7. Remove transaxle case (2) while rotating shifter lever A (1) in the direction as shown.
8. Remove selector spring (1) from return bushing (A).
9. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to the neutral position.
10. Remove selector (4) from clutch housing.
PCIB1694E
PCIB1695E
JPDIC0444ZZ
JPDIC0445ZZ
PCIB1698E
Revision: January 20102010 Versa

MT-70
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
11. Remove reverse idler shaft assembly (1) according to the follow-
ing procedures.
a. Pull up input shaft assembly (2), mainshaft assembly (3), fork rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
b. Remove reverse idler shaft assembly and reverse fork rod (6) from clutch housing.
12. Remove spring washer from clutch housing.
13. Pull up and remove input shaft assembly (1), mainshaft assem- bly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
14. Remove final drive assembly (1) from clutch housing.
15. Remove magnet from clutch housing.
16. Remove differential side oil seals (1) from clutch housing and transaxle case.
CAUTION:
Never damage clutch housing and transaxle case.
17. Remove differential side bearing outer race (1) from clutch hous- ing, using a brass rod.
CAUTION:
Never damage clutch housing.
JPDIC0606ZZ
JPDIC0607ZZ
PCIB1703E
PCIB1704E
PCIB1716E
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-71
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18. Remove differential side bearing outer race (1) from transaxle case, using a brass rod.
CAUTION:
Never damage transaxle case.
19. Remove shim (2) from transaxle case.
20. Remove shifter lever A (1) retaining pin, using a suitable tool.
21. Remove shifter lever A from transaxle case.
22. Remove shifter lever B (1) from transaxle case.
23. Remove oil gutter (1) from transaxle case.
24. Remove bushings (1) from transaxle case, using a suitable tool.
PCIB1705E
JPDIC0106ZZ
PCIB1712E
PCIB1707E
PCIB1710E
Revision: January 20102010 Versa

MT-72
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
25. Remove mainshaft rear bearing outer race from transaxle case,
using a suitable tool.
26. Remove mainshaft rear bearing adjusting shim from transaxle case.
27. Remove snap ring (1) and oil channel (2) from transaxle case.
28. Remove input shaft oil seal (1) from clutch housing, using a suit- able tool.
CAUTION:
Never damage clutch housing.
29. Remove mainshaft front bearing outer race (1) from clutch hous- ing, using Tool (A) and a suitable tool (B).
30. Remove oil channel (2) from clutch housing.
PCIB1706E
PCIB1708E
PCIB1714E
Tool number : KV381054S0 (J-34286)
JPDIC0107ZZ
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-73
< SERVICE INFORMATION > [RS6F94R]
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31. Remove bushing (1) from clutch housing, using suitable tool.
32. Remove two way connector (1) from clutch housing.
33. Remove plug from clutch housing. (With ABS models)
34. Remove vehicle speed sensor from clutch housing. (Without ABS models)
35. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
ASSEMBLY
1. Install pinion gear (1) and pinion shaft (2) to clutch housing. CAUTION:
Replace transaxle assembly when replacing clutch hous-
ing.
2. Install plug to clutch housing. (With ABS models)
3. Install vehicle speed sensor to clutch housing. (Without ABS models)
NOTE:
Apply specified transaxle fluid to O-rings prior to installation.
Refer to MA-14, "
Fluids and Lubricants".
PCIB1717E
PCIB1720E
PCIB1719E
PCIB1719E
Revision: January 20102010 Versa

MT-74
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
4. Install two way connector (1) to clutch housing.
5. Install bushings (1) so that they becomes even to clutch housing
edge surface, using a suitable tool (A).
6. Install oil channel to clutch housing. CAUTION:
Never reuse oil channel.
7. Install mainshaft front bearing outer race to clutch housing, using Tool (A).
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
8. Install input shaft oil seal (1) to clutch housing, using Tool (A).
9. Install snap ring (1) and oil channel (2) to transaxle case. CAUTION:
• Select and install snap ring that has the same thickness
as previous one.
• Replace transaxle assembly when replacing transaxle case.
10. Install mainshaft rear bearing adjusting shim to transaxle case. CAUTION:
Select mainshaft rear bearin g adjusting shim according to
the following procedures when replacing mainshaft adjust-
ing shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
PCIB1720E
JPDIC0108ZZ
Tool number : KV38100200 ( — )
PCIB1724E
Tool number : ST33220000 ( — )
PCIB1721E
PCIB1729E
Revision: January 20102010 Versa

TRANSAXLE ASSEMBLYMT-75
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- If new mainshaft adjusting shim is thinner th an previous one, offset the thickness difference by
selecting thicker mainshaft r ear bearing adjusting shim.
- If new mainshaft adjusting shim is thicker th an previous one, offset the thickness difference by
selecting thinner mainshaft r ear bearing adjusting shim.
• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear
- Increase the thickness of the mainshaft rear bearin g adjusting shim, if the difference is smaller
than 0.025 mm (0.0010 in).
- Decrease the thickness of the mainshaft rear beari ng adjusting shim, if the difference is greater
than 0.025 mm (0.0010 in).
11. Install mainshaft rear bearing outer race to transaxle case, using Tool (A).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
12. Install bushings (1) to transaxle case, using suitable (A).
13. Install oil gutter (1) to transaxle case.
14. Install shifter lever B (1) to transaxle case. CAUTION:
Replace shifter lever A and shifter lever B as a set.
15. Install shifter lever A to transaxle case. CAUTION:
Replace shifter lever A and shifter lever B as a set.Tool number : KV38100200 ( — )
PCIB1728E
JPDIC0109ZZ
PCIB1730E
PCIB1712E
Revision: January 20102010 Versa

MT-76
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
16. Install retaining pin to shifter lever A (1), using a pin punch.
CAUTION:
Never reuse retaining pin.
17. Install shim to transaxle case.
18. Install differential side bearing outer race (transaxle case side) to transaxle case, using Tool (A).
CAUTION:
Replace differential side bearing outer race (transaxle case
side) and differential side bearing inner race (transaxle case
side) as a set.
19. Install differential side bearing outer race (clutch housing side) to clutch housing, using Tool (A).
CAUTION:
Replace differential side bear ing outer race (clutch housing
side) and differential side bearing inner race (clutch hous-
ing side) as a set.
20. Install differential side oil seals (1) to clutch housing and tran- saxle case, using Tool.
21. Install magnet to clutch housing.
22. Install final drive assembly to clutch housing.
BCIA0047E
Tool number : ST33400001 (J-26082)
PCIB1726E
Tool number : KV38100200 ( — )
PCIB1722E
Tool number : KV32500QAA (B.vi 1666-B)
A : Transaxle case side
B : Clutch housing side
Dimension L1: 1.2 1.8 mm (0.047 0.071 in)
Dimension L
2: 2.7 – 3.3 mm (0.106 – 0.130 in)JPDIC0454ZZ
Revision: January 20102010 Versa