NISSAN TIIDA 2010 Service Repair Manual

MAINSHAFT AND GEARSMT-87
< SERVICE INFORMATION > [RS6F94R]
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Check contact surface of baulk ring cam and insert key for exces-
sive wear, uneven wear, bend, and damage. Replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
CAUTION:
• Replace mainshaft front bearing outer race and mainshaft front bearing inner race as a set.
• Replace mainshaft rear bearin g inner race and mainshaft rear
bearing outer race as a set.
ASSEMBLY
CAUTION:
• Select mainshaft rear bearing adjusting shim acco rding to the following procedures when replacing
mainshaft adjusting shim, 6th main gear , 5th main gear, or 4th main gear.
- Replace mainshaft adjusting shim.
• If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by
selecting thicker mainshaft r ear bearing adjusting shim.
• If new mainshaft adjusting shim is thicker th an previous one, offset the thickness difference by
selecting thinner mainshaft rear bearing adjusting shim.
- Replace 6th main gear, 5th main gear, or 4th main gear.
• Measure the thickness of the main gear used before and the new main gear
• Increase the thickness of the mainsh aft rear bearing adjusting shim, if the difference is smaller than
0.025 mm (0.0010 in).
• Replace transaxle assembly when replacing mainshaft.
1. Install mainshaft front bearing inner race (1) using the Tool (A).
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
2. Apply gear oil to 1st inner baulk ring, 1st synchronizer cone, 1st outer baulk ring, 2nd inner baulk ring, 2nd synchronizer cone,
and 2nd outer baulk ring.
CAUTION:
• Replace 1st inner baulk ring, 1st synchronizer cone, and
1st outer baulk ring as a set.
• Replace 2nd inner baulk ring, 2nd synchronize r cone, and 2nd outer baulk ring as a set.
3. Install insert keys and 1st-2nd coupling sleeve to 1st-2nd synchronizer hub. CAUTION:
Replace 1st-2nd synchroni zer hub and 1st-2nd coupling sleeve as a set.
SCIA0608J
SPD715
Tool number A: ST36720030 ( — )
PCIB1733E
Revision: January 20102010 Versa

MT-88
< SERVICE INFORMATION >[RS6F94R]
MAINSHAFT AND GEARS
4. Install 1st main gear (1), 1st inner baulk ring, 1st synchronizer
cone, 1st outer baulk ring, 1s t-2nd synchronizer hub assembly
(2), 2nd inner baulk ring, 2nd synchronizer cone, and 2nd outer
baulk ring.
5. Install bushing (3) using the Tool (A).
6. Install 3rd main gear (1) and 2nd main gear (2) using Tool (A).
7. Measure dimension (L) as shown. Select mainshaft adjusting shim (1) according to the following list, and then install it to main-
shaft.
Unit: mm (in)
8. Install 4th main gear (1) using Tool (A). Tool number A: KV32102700 ( — )
PCIB1734E
Tool number A: ST32102700 ( — )
PCIB1735E
2: Mainshaft
3 : 3rd main gear
Dimension (L) Mainshaft adjusting shim thickness
147.690 – 147.666 (5.8146 – 5.8136) 1.500 (0.0591)
147.665 – 147.641 (5.8136 – 5.8126) 1.525 (0.0600)
147.640 – 147.616 (5.8126 – 5.8116) 1.550 (0.0610)
147.615 – 147.591 (5.8116 – 5.8107) 1.575 (0.0620)
147.590 – 147.566 (5.8106 – 5.8097) 1.600 (0.0630)
147.565 – 147.541 (5.8096 – 5.8087) 1.625 (0.0640)
147.540 – 147.516 (5.8086 – 5.8077) 1.650 (0.0650)
147.515 – 147.491 (5.8077 – 5.8067) 1.675 (0.0659)
147.490 – 147.466 (5.8067 – 5.8057) 1.700 (0.0669)
147.465 – 147.441 (5.8057 – 5.8048) 1.725 (0.0679)
147.440 – 147.416 (5.8047 – 5.8038) 1.750 (0.0689)
147.415 – 147.391 (5.8037 – 5.8028) 1.775 (0.0699)
Tool number A: KV32102700 ( — )
PCIB1736E
PCIB1737E
Revision: January 20102010 Versa

MAINSHAFT AND GEARSMT-89
< SERVICE INFORMATION > [RS6F94R]
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9. Install 5th main gear (1) using Tool (A).
10. Install 6th main gear (1) using Tool (A).
11. Install mainshaft rear bearing inner race (1) usingTool (A).
CAUTION:
Replace mainshaft rear bearing inner race and mainshaft
rear bearing outer race as a set.
12. Install snap ring. CAUTION:
Never reuse snap ring.Tool number A: KV32102700 ( — )
PCIB1738E
Tool number A: KV32102700 ( — )
PCIB1739E
Tool number A: ST30901000 (J-26010-
01)
PCIB1740E
Revision: January 20102010 Versa

MT-90
< SERVICE INFORMATION >[RS6F94R]
REVERSE IDLER SHAFT AND GEARS
REVERSE IDLER SHAFT AND GEARS
Disassembly and AssemblyINFOID:0000000005397203
DISASSEMBLY
1. Remove reverse output gear (1).
2. Remove snap ring (1) using suitable tool.
3. Remove reverse baulk ring (1) and return spring (2).
4. Remove snap ring (1), lock washer (2), and reverse input gear
(3) using suitable tool.
PCIB1760E
PCIB1759E
PCIB1758E
PCIB1757E
Revision: January 20102010 Versa

REVERSE IDLER SHAFT AND GEARSMT-91
< SERVICE INFORMATION > [RS6F94R]
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5. Remove needle bearings (1) and spacer.
INSPECTION AFTER DISASSEMBLY
Shaft and Gear
Check the following items. Replace reverse output gear , snap ring, reverse baulk ring, return spring, needle
bearing, reverse idler shaft, spacer, reverse i nput gear, and lock washer as a set, if necessary.
• Damage, peeling, bend, uneven wear, and distortion of shaft
• Excessive wear, damage, and peeling of gear
Bearing
Check damage and rotation of bearing. Replace revers e output gear, snap ring, reverse baulk ring, return
spring, needle bearing, reverse idler shaft, spacer, reve rse input gear, and lock washer as a set, if necessary.
ASSEMBLY
Note the following procedures, and assemble in the reverse order of disassembly.
CAUTION:
• Never reuse snap ring.
• Check that snap ring is securely installed in a groove.
• Replace reverse output gear, snap ring, reverse baul k ring, return spring, needle bearing, reverse
idler shaft, spacer, reverse input gear, and lock washer as a set.
PCIB1761E
Revision: January 20102010 Versa

MT-92
< SERVICE INFORMATION >[RS6F94R]
FINAL DRIVE
FINAL DRIVE
Disassembly and AssemblyINFOID:0000000005397204
DISASSEMBLY
1. Remove differential side bearing inner race (clutch housing side)
(1) according to the following procedures.
a. Set a suitable toolto differential side bearing inner race (clutch housing side).
b. Remove differential side bearing inner race (clutch housing side) using Tool (A).
2. Remove speedometer drive gear.
3. Remove final gear bolts, and then remove final gear (1).
4. Remove differential side bearing inner race (transaxle case side) (1) according to the following procedures.
a. Set a suitable tool to differential side bearing inner race (tran- saxle case side).
b. Remove differential side bearing inner race (transaxle case side) using a suitable tool (A).
INSPECTION AFTER DISASSEMBLY
Gear and Case
Check final gear and differential case. Replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
CAUTION:
• Replace differential side bear ing outer race (clutch housing
side) and differential side bearing inner race (clutch housing
side) as a set.
• Replace differential side bearing inner race (transaxle case side) and differential side bearing outer race (transaxle case
side) as a set.
ASSEMBLY
Tool number A: ST33061000 (J-8107-2)
PCIB1767E
JPDIC0446ZZ
JPDIC0114ZZ
SPD715
Revision: January 20102010 Versa

FINAL DRIVEMT-93
< SERVICE INFORMATION > [RS6F94R]
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1. Install final gear, and then tighten final gear bolts to the specified torque. Refer to MT-92, "Disassembly
and Assembly".
CAUTION:
Replace final gear and differential case as a set.
2. Install speedometer drive gear.
3. Install differential side bearing inner race (clutch housing side) using a suitable tool (A).
CAUTION:
Replace differential side bear ing inner race (clutch housing
side) and differential side bearing outer race (clutch hous-
ing side) as a set.
4. Install differential side bearing inner race (transaxle case side) using a suitable tool (A).
CAUTION:
Replace differential side bearing inner race (transaxle case
side) and differential side bearing outer race (transaxle
case side) as a set.
JPDIC0115ZZ
JPDIC0116ZZ
Revision: January 20102010 Versa

MT-94
< SERVICE INFORMATION >[RS6F94R]
SHIFT CONTROL
SHIFT CONTROL
InspectionINFOID:0000000005397205
FORK ROD AND SHIFT FORK
Check contact surface and sliding surface for excessive wear,
uneven wear, bend, and damage. Replace if necessary.
SCIA7785E
Revision: January 20102010 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)MT-95
< SERVICE INFORMATION > [RS6F94R]
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SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005397206
Transaxle type RS6F94R
Engine type MR18DE
Number of speed 6
Synchromesh type Warner
Shift pattern
Gear ratio 1st 3.727
2nd 2.105
3rd 1.452
4th 1.171
5th 0.971
6th 0.811
Reverse 3.687
Final gear 3.933
Number of teeth Input gear 1st 11
2nd 19
3rd 31
4th 35
5th 35
6th 37
Reverse 11
Main gear 1st 41
2nd 40
3rd 45
4th 41
5th 34
6th 30
Reverse 42
Reverse idler gear Input/Output 28/29
Final gear Final gear/Pinion 59/15
Side gear/Pinion
mate gear 21/18
Oil capacity (Reference) (US pt, Imp pt)Approx. 2.0 (4-1/4, 3-1/2)
Remarks Reverse synchronizer Installed
Triple-cone synchronizer 1st and 2nd
PCIB1769E
Revision: January 20102010 Versa

MTC-1
AIR CONDITIONER
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CONTENTS
MANUAL AIR CONDITIONER
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Working with HFC-134a (R-134a) ......4
General Refrigerant Precaution ................................4
Oil Precaution ............................................................5
Precaution for Refrigerant Connection ......................5
Precaution for Service of Compressor ................ ......7
Precaution for Service Equipment ....................... ......8
Precaution for Leak Detection Dye ...........................9
PREPARATION ..................................................11
HFC-134a (R-134a) Service Tool and Equipment ....11
Commercial Service Tool ........................................14
REFRIGERATION SYSTEM ..............................15
Refrigerant Cycle ................................................ ....15
Refrigerant System Protection ................................15
Component Part Location ................................... ....16
OIL ......................................................................17
Maintenance of Oil Quantity in Compressor ....... ....17
AIR CONDITIONER CONTROL .........................19
Control Operation ................................................ ....19
Discharge Air Flow ..................................................20
System Description .................................................20
TROUBLE DIAGNOSIS .....................................22
CONSULT-III Function (BCM) ............................. ....22
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ......................................................
23
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
23
Schematic ...............................................................26
Wiring Diagram - Heater - .......................................27
Wiring Diagram - A/C,M - .................................... ....28
Operational Check ...................................................31
Mode Door ...............................................................32
Air Mix Door .............................................................33
Intake Door ..............................................................34
Front Blower Motor Circuit .......................................34
Magnet Clutch Circuit (If Equipped) ..................... ....38
Insufficient Cooling ..................................................46
Insufficient Heating ..................................................53
Noise .......................................................................54
CONTROLLER ..................................................56
Removal and Installation .........................................56
Disassembly and Assembly .....................................57
THERMO CONTROL AMPLIFIER ....................58
Removal and Installation .........................................58
A/C UNIT ASSEMBLY ......................................59
Removal and Installation .........................................59
Disassembly and Assembly .....................................61
BLOWER MOTOR ............................................63
Removal and Installation .........................................63
INTAKE DOOR ..................................................64
Intake Door Cable Adjustment .................................64
AIR MIX DOOR .................................................65
Air Mix Door Cable Adjustment ...............................65
MODE DOOR ....................................................66
Mode Door Cable Adjustment .................................66
BLOWER FAN RESISTOR ...............................67
Removal and Installation .........................................67
HEATER CORE .................................................68
Removal and Installation .........................................68
AIR CONDITIONER FILTER .............................69
Removal and Installation .........................................69
Revision: January 20102010 Versa