front axle NISSAN TIIDA 2011 Service Service Manual

FUEL TANKFL-11
< SERVICE INFORMATION >
C
DE
F
G H
I
J
K L
M A
FL
NP
O
Disconnect electrical connector (A
) and fuel feed hose quick connec-
tor (B).
• Fuel feed hose (1)
•
• Disconnect the quick connector using the following procedure.
- Hold the sides of the connector, push in tabs and pull out the tube.
- If quick connector and tube on fuel pump assembly are stuck, push and pull several times until they move. Disconnect them by pulling.
CAUTION:
• The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep resin tube away from heat. Be especially careful when welding near the resin tube.
• Prevent acid liquid such as ba ttery electrolyte, from getting
on resin tube.
• Do not bend or twist resin tube during installation and removal.
• To keep the connecting portion clean, free of foreign materi- als and to avoid damage, cover them completely with plastic
bags or something similar.
• Do not insert plug to prevent da mage to O-ring seal in quick
connector.
6. Remove center exhaust tube. Refer to EX-10
.
7. Remove exhaust heat shields.
8. Disconnect parking brake cables (1) from the lower surface of
fuel tank and axle and position the parking brake cables (1) out
of the way. : Vehicle front
WBIA0782E
SFE562A
PBIC0163E
PBIC3786E
Revision: May 2010
2011 Versa

FSU-6
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000005930897
Use chart below to help you find the cause of the symp tom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-10
FSU-13FSU-10FSU-10FSU-19 FSU-10 FSU-17FSU-16
FAX-5, "
NVH Troubleshooting Chart
"
FSU-6, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause an d SUSPECTED PARTS
Improper installation, looseness
Strut deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
FRONT AXLE
FRONT SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
SymptomNoise
×××××× ×××××××
Shake ×××× × ×××××××
Vibration ××××× ××× × ×
Shimmy ×××× × ×××× ××
Shudder ××× ×××× ××
Poor quality ride or handling ××××× ××××××
Revision: May 2010 2011 Versa

TRANSVERSE LINKFSU-15
< SERVICE INFORMATION >
C
DF
G H
I
J
K L
M A
B
FSU
N
O P
TRANSVERSE LINK
Removal and InstallationINFOID:0000000006414956
REMOVAL
1. Remove wheel and tire. Refer to WT-7, "Adjustment".
2. Remove transverse link ball joint nut and bolt. Then, remove transverse link from steering knuckle.
3. Remove transverse link nuts and bolts, then remove transverse link from front suspension member.
NOTE:
When removing LH transverse link it may be necessay to lower
the suspension member in order to remove bolts to avoid con-
tact with the transaxle.
a. Set jack under front suspension member.
b. Loosen RH upper link bolts, LH upper link bolt (front suspension member side), front suspension member bolts (left/right). Lower
the front suspension member in order to remove transverse link
bolts.
4. Remove transverse link from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check the following:
• Transverse link and bushing for deformation, cracks or damage. Replace it if necessary.
• Ball joint boot for cracks or other damage, and also for grease leakage. Replace it if necessary.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
• Hook Tool at the cutout on ball stud. Confirm spring balance mea- surement value is within specifications when ball stud begins mov-
ing.
• If it is outside the specified range, replace transverse link assem- bly.
Axial End Play Inspection
• Move tip of ball stud in axial direction to check for looseness.
• If it is outside the specified range, replace transverse link assembly.
INSTALLATION
Installation is in the reverse order of removal.
• For tightening torque, refer to FSU-10, "
Component".
• Perform final tightening of bolts and at the front suspension member installation position (rubber bushing)
under unladen conditions with tires on level ground. Check wheel alignment. Refer to FSU-7, "
Wheel Align-
ment Inspection".
MEIA0017E
Tool number : — (J-44572)
Swing torque : Refer to FSU-18, "
Ball Joint".
Spring balance
measurement : Refer to
FSU-18, "
Ball Joint".
SEIA0523E
Axial end play : 0 mm (0 in)
Revision: May 2010 2011 Versa

HOW TO USE THIS MANUALGI-21
< SERVICE INFORMATION >
C
DE
F
G H
I
J
K L
M B
GI
N
O PFR, RR Front, RearLH, RH Left-Hand, Right-Hand M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
2
22nd range Second [Gear (2GR)]
2
12nd range First [Gear (1GR)]
1
21st range Second [Gear (2GR)]
1
11st range First [Gear (1GR)]
ABBREVIATION
DESCRIPTION
Revision: May 2010 2011 Versa

GI-38
< SERVICE INFORMATION >
LIFTING POINT
LIFTING POINT
Special Service ToolINFOID:0000000005929733
CAUTION:
• Every time the vehicle is lifted up, maintain the complete vehicle curb condition.
• Since the vehicle's center of gravity changes when removing main parts on the front side (engine,
transmission, suspension etc.), support a jack up point on the rear side garage jack with a mission
jack or equivalent.
• Since the vehicle's center of gravity changes when removing main parts on the rear side (rear axle,
suspension, etc.), support a jack up point on the front side garage jack with a mission jack or equiv-
alent.
• Be careful not to smash or do not do an ything that would affect piping parts.
Garage Jack and Safety Stand and 2-Pole LiftINFOID:0000000005929734
WARNING:
• Park the vehicle on a level surface when using the jack. Make sure to avoid damaging pipes, tubes,
etc. under the vehicle.
• Never get under the vehicle while it is supported only by the jack. Always use safety stands when you have to get under the vehicle.
• Place wheel chocks at both front an d back of the wheels on the ground.
• When lifting the vehicle, open the lift arms as wid e as possible and ensure that the front and rear of
the vehicle are well balanced.
• When setting the lift arm, do not allow the arm to contact the brake tubes, brake cable, fuel lines and
sill spoiler.
Tool number
Tool name Description
LM4086-0200
Board on attachment
LM4519-0000
Safety stand attachment
S-NT001
S-NT002
Revision: May 2010 2011 Versa

GI-40
< SERVICE INFORMATION >
TOW TRUCK TOWING
TOW TRUCK TOWING
Tow Truck TowingINFOID:0000000005929736
CAUTION:
• Never tow a CVT model with the rear wheels raised and the front wheels on the ground. This may
cause serious and expensive damage to the transaxle. If it is necessary to tow the vehicle with the
rear wheels raised, always use towi ng dollies under the front wheels.
• Never tow a CVT model from the rear (that is backw ard) with four wheels on the ground. This may
cause serious and expensive damage to the transaxle.
NISSAN recommends that the vehicle be towed with the driving (front) wheels off the ground.
CAUTION:
• Always release the parking brake when towing the veh icle with the front wheels raised with the rear
wheels on the ground.
• When the battery of a vehicle equipped with th e Intelligent Key system is discharged, the vehicle
should be towed with the front wheels on the tow dollies or place the vehicle on a flat bed truck.
CAUTION:
• All applicable local laws regarding the towing operation must be obeyed.
• It is necessary to use proper towi ng equipment to avoid possible damage to the vehicle during tow-
ing operation. To wing is in accordance with Towing Procedure Manual at dealer.
• Always attach safety chains before towing.
• When towing, make sure that the transmission, steering system and power train are in good order. If
any unit is damaged, dollies must be used.
NISSAN recommends that the vehicle be towed with the driving (front) wheels off the ground as illustrated.
TOWING AN AUTOMATIC TRANSAXLE MODEL WITH FOUR WHEELS ON GROUND
CAUTION:
Never tow an automatic transaxle model with four wheels on the ground as this may cause serious
and expensive damage to the transaxle.
Vehicle Recovery (Freeing a Stuck Vehicle)INFOID:0000000005929737
• Tow chains or cables must be attached only to the main structural members of the vehicle.
• Pulling devices should be routed so they do not touch any part of the suspension, steering, brake or cooling
systems.
• Always pull the cable straight out from the front or r ear of the vehicle. Never pull on the vehicle at an angle.
• Pulling devices such as ropes or canvas straps are not recommended for use in vehicle towing or recovery.
WARNING:
• Do not spin the tires at high sp eed. This could cause them to explode and result in serious injury.
Parts of the vehicle could also overheat and be damaged.
• Install removable recovery hook securely using wheel nut wrench.
PIIB6801E
Revision: May 2010 2011 Versa

IDENTIFICATION INFORMATIONGI-45
< SERVICE INFORMATION >
C
DE
F
G H
I
J
K L
M B
GI
N
O P
IDENTIFICATION PLATE
ENGINE SERIAL NUMBER
MR18DE (1.8L) and HR16DE (1.6L)
AUTOMATIC TRANSAXLE NUMBER
MANUAL TRANSAXLE NUMBER
LAIA0027E
: Vehicle front
STI0429
SGI113A
: Vehicle front
PCIB1612E
Revision: May 2010 2011 Versa

ENGINE OILLU-7
< ON-VEHICLE MAINTENANCE > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
LU
NP
O
ON-VEHICLE MAINTENANCE
ENGINE OIL
InspectionINFOID:0000000005928687
ENGINE OIL LEVEL
NOTE:
Park vehicle on a level surface, wait 10 minutes and check the engine oil level.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE
• Check engine oil for white milky appearance or excessive contamination.
• If engine oil becomes white, it is highly probable t hat it is contaminated with engine coolant. Repair or
replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
• Oil pan (upper and lower)
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder head and camshaft bracket
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)
• Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• For engine oil pressure check the transaxle should be in “Park position” (A/T models) or “Neutral
position” (M/T models), and apply the parking brake securely.
1. Check engine oil level.
2. Remove engine under cover. Refer to EI-15, "
Removal and Installation".
3. Disconnect harness connector at oil pressure switch (2), and remove oil pressure switch (2) from the cylinder block (1) using
suitable tool.
CAUTION:
Never drop or shock oil pressure switch.
JPBIA0554ZZ
PBIC3817E
Revision: May 2010 2011 Versa

ENGINE OILLU-17
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
LU
NP
O
ENGINE OIL
InspectionINFOID:0000000005928700
ENGINE OIL LEVEL
NOTE:
Park vehicle on a level surface, wait 10 minutes and check the engine oil level.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE
• Check engine oil for white milky appearance or excessive contamination.
• If engine oil becomes white, it is highly probable t hat it is contaminated with engine coolant. Repair or
replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
• Oil pan (upper and lower)
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)
• Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• For engine oil pressure check the transaxle should be in “ Park position” (A/T models) and (CVT models) or “Neutral position” (M/T mode ls), and apply the parking brake securely.
1. Check engine oil level.
2. Remove engine under cover. Refer to EI-15, "
Removal and Installation".
3. Disconnect harness connector at oil pressure switch (1), and remove oil pressure switch (1) from the cylinder block using suit-
able tool.
• Oil pan (lower) (2)
• : Front
CAUTION:
Do not drop or shock oil pressure switch.
WBIA0776E
PBIC3310E
Revision: May 2010 2011 Versa

MA-8
< SERVICE INFORMATION >
GENERAL MAINTENANCE
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage. MA-49
Accelerator pedal
Check the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal. —
Clutch pedal Make sure the pedal operates smoothly and check that it has the proper free play. CL-6
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
booster Check the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to keep
floor mats away from the pedal. BR-6
and
BR-20
Parking brake Check that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied. PB-5
Automatic transaxle
“Park” mechanismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the se-
lector lever in the “P” position without applying any brakes. —
CVT P (Park) position
mechanism On a fairly steep hill check that the vehicle is held securely with the selector lever
in the “P” position without applying any brakes.
—
Item
Reference page
ItemReference page
Windshield wash-
er fluid Check that there is adequate fluid in the tank.
—
Engine coolant
level Check the coolant level when the engine is cold. CO-11
(HR)
CO-36
(MR)
Radiator and hos-
es Check the front of the radiator and clean off any dirt, insects, leaves, etc., that may
have accumulated. Make sure the radiator hoses have no cracks, deformation, de-
terioration or loose connections.
—
Brake and clutch
fluid levels Make sure that the brake and clutch fluid levels are between the “MAX” and “MIN”
lines on the reservoirs.
BR-9
Battery
Check the fluid level in each cell. It should be between the “MAX” and “MIN” lines.
Vehicles operated in high temperatures or under severe conditions require frequent
checks of the battery fluid level. —
Engine drive belts Make sure that no belt is frayed, worn, cracked or oily. EM-13
(HR)
EM-132
(MR)
Engine oil level Check the level on the dipstick after parking the vehicle on a level spot and turning
off the engine. MA-20
(HR)
MA-30
(MR)
CVT and Automat-
ic transaxle fluid
level Check the level on the dipstick after putting the selector lever in “P” with the engine
idling.
MA-37
MA-42
Exhaust system
Make sure there are no loose supports, cracks or holes. If the sound of the exhaust
seems unusual or there is a smell of exhaust fumes, immediately locate the trouble
and correct it. MA-37, "EXHAUST SYS-
TEM : Checking Exhaust
System HR16DE", MA-37,
"EXHAUST SYSTEM :
Checking Exhaust System
MR18DE"
Underbody
The underbody is frequently exposed to corrosive substances such as those used
on icy roads or to control dust. It is very important to remove these substances, oth-
erwise rust will form on the floor pan, frame, fuel lines and around the exhaust sys-
tem. At the end of winter, the underbody should be thoroughly flushed with plain
water, being careful to clean those areas where mud and dirt can easily accumu-
late. —
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle has
been parked for a while. Water dripping from the air conditioner after use is normal.
If you should notice any leaks or gasoline fumes are evident, check for the cause
and correct it immediately. —
Revision: May 2010
2011 Versa