Remove NISSAN TIIDA 2011 Service Repair Manual

FRONT DRIVE SHAFTFAX-21
< SERVICE INFORMATION >
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1. Install new boot and new small boot band on shaft. CAUTION:
• Do not reuse boot or boot band.
• Cover drive shaft serration with tape to prevent damage toboot during installation.
2. Remove protective tape wound around serrated part of shaft.
3. Align matching mark on spider assembly with matching mark on shaft and install spider assembly with chamfer facing shaft.
4. Install new snap ring using a suitable tool. CAUTION:
Do not reuse snap ring.
5. Apply recommended grease (Genuine NISSAN Grease or equivalent) to spider assembly and sliding surface.
6. Install the slide joint housing onto the spider assembly and pack with the balance of recommended grease (Genuine NISSAN
Grease or equivalent).
7. Install boot securely into grooves (indicated by * marks) as shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by *
marks) of shaft and housing, boot may come off. Clean all
grease from surfaces.
8. Make sure boot installation length (L) is the length specified below. Insert a flat-bladed screwdriver or similar tool into the
large end of boot. Bleed air from boot to prevent boot deforma-
tion.
CAUTION:
• Boot may break if boot installation le ngth is outside the standard value.
• Be careful that screwdriver tip does not contact inside surface of boot.
9. Secure large end of boot with new boot band. 1. Set boot band onto boot and insert first pawl on boot band into the first groove on opposite end of boot band.
SFA800
SDIA2629E
Grease amount : Refer to FAX-25, "Drive
Shaft"SFA023A
Boot installation length (L)
A/T models : Refer to FAX-25, "
Drive
Shaft"
Except for A/T models : Refer to FAX-25, "Drive
Shaft"
SDIA3285E
Revision: May 2010 2011 Versa

FAX-22
< SERVICE INFORMATION >
FRONT DRIVE SHAFT
2. Pull and tighten the boot band using suitable tool until bothpawls of boot band are secured in the boot band grooves.
CAUTION:
Do not reuse boot band.
10. Install new small boot band securely using Tool. CAUTION:
• Do not reuse boot band.
• Secure boot band so that dimension (M) meets specifica-
tion as shown.
11. Rotate the slide joint and confirm that the boot posit ion is correct. If boot position is not correct, remove
the boot bands, reposition the boot and install new boot bands.
Wheel Side
1. Insert recommended grease (Genuine NISSAN Grease or
equivalent) into joint sub-assembly serration hole until grease
begins to ooze from ball groove and serration hole. After insert-
ing grease, use a shop cloth to wipe off old grease that has
oozed out.
2. Cover serrated part of shaft with tape. Install new boot band and new boot to shaft.
CAUTION:
Do not reuse boot or boot band.
3. Remove protective tape wound around serrated part of shaft.
RAC1133D
Tool number : KV40107300 ( — )
Dimension (M) : Refer to FAX-25, "
Boot Bands"
DSF0047D
SDIA1127E
SFA800
Revision: May 2010 2011 Versa

FRONT DRIVE SHAFTFAX-23
< SERVICE INFORMATION >
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4. Attach new circlip to shaft. Thread nut onto end of joint sub- assembly and press fit using suitable tool.
CAUTION:
• Do not reuse circlip.
• Circlip must fit securely into shaft groove.
5. Insert the balance of new grease (Genuine NISSAN Grease or equivalent) listed below into housing from
large end of boot.
6. Install boot securely into grooves (indicated by * marks) as shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by *
marks) of shaft and housing, boot may come off. Remove
all grease from surfaces.
7. Make sure boot installation length (L) is the specified length indi- cated below. Insert a flat-bladed screwdriver or similar tool into
the large end of boot. Bleed air from boot to prevent boot defor-
mation.
CAUTION:
• Boot may break if boot installation le ngth is outside the standard value.
• Be careful that screwdriver tip does not contact inside surface of boot.
8. Install new large and small boot bands securely using Tool.
CAUTION:
• Do not reuse boot bands.
• Secure boot band so that dimension (M) meets specifica-tion as shown.
9. Rotate the joint sub assembly and confirm that the boot position is correct. If boot position is not correct,
remove the boot bands, reposition the boot and install new boot bands.
RAC0049D
Grease amount : Refer to FAX-25, "Drive Shaft"
Boot installation length (L) : Refer toFAX-25, "Drive
Shaft"
Tool number : KV40107300 ( — )
SDIA1505E
RAC1133D
Dimension (M) : Refer to FAX-25, "Boot Bands"
DSF0047D
Revision: May 2010 2011 Versa

FL-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006405503
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005931052
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: May 2010 2011 Versa

FL-6
< SERVICE INFORMATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
ComponentINFOID:0000000005931057
Removal and InstallationINFOID:0000000005931058
REMOVAL
WARNING:
Be sure to read “General Precautions” be fore working on the fuel system. Refer to FL-5, "
General Pre-
caution".
1. Check fuel level with the vehicle on a level surface. If the fuel gauge indicates more than the level as shown (7/8 full), drain
fuel from the fuel tank until the fuel gauge indicates level as
shown (7/8 full).
NOTE:
Fuel will be spilled when removing fuel pump assembly if fuel
level is above the fuel pump assembly installation surface.
• As a guide, fuel level is at the level as shown or below when
approximately 12 (3 1/8 US gal, 2 5/8 Imp gal) of fuel is
drained from a full fuel tank.
• In case fuel pump does not operate, perform the following pro- cedure.
a. Insert fuel tubing of less than 25 mm (0.98 in) in di ameter into fuel filler tube through fuel filler opening to
drain fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-10
.
c. Insert fuel tubing into fuel tank through f uel filler hose to drain fuel from fuel tank.
2. Open fuel door and unscrew the fuel filler cap to release the pressure inside the fuel tank.
3. Release the fuel pressure from the fuel lines. Refer to EC-499, "
Inspection" (HR16DE), EC-582, "Fuel
Pressure Check" (MR18DE).
4. Remove rear seat bottom. Refer to SE-16, "
Removal and Installation" 60:40 split hatchback, SE-22,
"Removal and Installation" 60:40 split sedan, SE-28, "Removal and Installation" fixed back seat.
5. Turn the four retainers 90 ° in a clockwise direction and remove the fuel pump inspection hole cover.
1. Lock ring 2. Fuel level sensor unit, fuel filter and fuel pump assembly 3. O-ring sael
4. Fuel tank
WCIA0590E
KBIA3505J
Revision: May 2010 2011 Versa

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYFL-7
< SERVICE INFORMATION >
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6. Disconnect electrical connector (A) and fuel feed hose quick
connector (B).
• Fuel feed hose (1)
• :Vehicle front
• Disconnect the quick connector using the following procedure.
- Hold the sides of the connector, push in tabs and pull out thetube.
- If quick connector and tube on fuel pump assembly are stuck, push and pull several times until they move. Disconnect them
by pulling.
CAUTION:
• The tube can be removed when the tabs are completely
depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep resin tube away from heat. Be especially careful
when welding near the resin tube.
• Prevent acid liquid such as battery electrolyte, from get- ting on resin tube.
• Do not bend or twist resin tube during installation and removal.
• To keep the connecting port ion clean, free of foreign
materials and to avoid damage, cover them completely
with plastic bags or something similar.
• Do not insert plug to prevent damage to O-ring seal in quick connector.
7. Remove the lock ring using Tool as shown.
8. Remove fuel level sensor unit, fuel filter and fuel pump assembly. CAUTION:
• Discard the o-ring seal, do not reuse the O-ring seal.
• Do not bend float arm during removal.
• Do not allow foreign materials to fall into fuel tank. Use a lint free cloth when handling compo-
nents.
• Avoid impacts such as droppin g when handling components.
WBIA0782E
SFE562A
PBIC0163E
Tool number : KV991J0090 (J-46214)
WBIA0284E
Revision: May 2010 2011 Versa

FL-10
< SERVICE INFORMATION >
FUEL TANK
FUEL TANK
ComponentINFOID:0000000005931059
Removal and InstallationINFOID:0000000005931060
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-5, "
General Pre-
caution".
1. Drain fuel from fuel tank if necessary. Refer to FL-6, "
Removal and Installation".
CAUTION:
• Because fuel tank becomes unstable when installing/removing, fuel should be drained if the
level exceeds specification FL-6, "
Removal and Installation".
• Situate vehicle on a flat and solid surface.
2. Open fuel door and unscrew the fuel filler cap to release the pressure inside the fuel tank.
3. Release the fuel pressure from the fuel lines. Refer to EC-499, "
Inspection" (HR16DE), EC-582, "Fuel
Pressure Check" (MR18DE).
4. Remove rear seat bottom. Refer to SE-16, "
Removal and Installation" 60:40 split hatchback, SE-22,
"Removal and Installation" 60:40 split sedan, SE-28, "Removal and Installation" fixed back seat.
5. Turn the three retainers 90 ° in a clockwise direction and remove the fuel pump inspection hole cover.
1. Lock ring 2. Fuel pump 3. O-ring seal
4. Fuel tank 5. Fuel tank band (LH) 6. Fuel tank band (RH)
7. EVAP hose 8. Hose clamp 9. Fuel filler hose
10. Hose clamp 11. Fuel filler pipe shield 12. Fuel filler tube
13. Grommet 14. Fuel filler cap Front of vehicle
WCIA0591E
Revision: May 2010 2011 Versa

FUEL TANKFL-11
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Disconnect electrical connector (A
) and fuel feed hose quick connec-
tor (B).
• Fuel feed hose (1)
•
• Disconnect the quick connector using the following procedure.
- Hold the sides of the connector, push in tabs and pull out the tube.
- If quick connector and tube on fuel pump assembly are stuck, push and pull several times until they move. Disconnect them by pulling.
CAUTION:
• The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep resin tube away from heat. Be especially careful when welding near the resin tube.
• Prevent acid liquid such as ba ttery electrolyte, from getting
on resin tube.
• Do not bend or twist resin tube during installation and removal.
• To keep the connecting portion clean, free of foreign materi- als and to avoid damage, cover them completely with plastic
bags or something similar.
• Do not insert plug to prevent da mage to O-ring seal in quick
connector.
6. Remove center exhaust tube. Refer to EX-10
.
7. Remove exhaust heat shields.
8. Disconnect parking brake cables (1) from the lower surface of
fuel tank and axle and position the parking brake cables (1) out
of the way. : Vehicle front
WBIA0782E
SFE562A
PBIC0163E
PBIC3786E
Revision: May 2010
2011 Versa

FL-12
< SERVICE INFORMATION >
FUEL TANK
9. Loosen fuel filler hose clamp (3) and remove fuel filler hose (1)from fuel tank (2).
CAUTION:
When removing fuel filler hose (1) at the fuel filler tube,
mark components for alignment.
10. Remove vent hose (1) and EVAP hose (2) at rear of fuel tank. • Disconnect vent hose and EVAP hose quick connectors using
the following procedures.
a. Pinch retaining tabs (A) of vent hose quick connector and remove vent hose (1).
b. Slide sleeve (B) of EVAP hose quick connector and remove EVAP hose (2).
• If hoses are stuck, push and pull several times until they movefreely, and disconnect.
CAUTION:
• The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep the resin tube away from heat. Be especially careful when we lding near the tube.
• Prevent acid liquid such as battery electro lyte, from getting on the resin tube.
• Do not bend or twist the tube during installation and removal.
• Do not insert plug that may cause dama ge to O-ring seal in quick connector.
• To keep the connecting portio n clean and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
11. Support center of fuel tank (1) with transmission jack (A). CAUTION:
Securely support the fuel tank with a suitable tool (B).
12. Remove fuel tank bands (RH and LH).
13. Lower transmission jack carefully to remove fuel tank while sup- porting it by hand.
CAUTION:
Fuel tank may be in an unst able position because of the
shape of fuel tank bottom. Be sure to support tank securely.
INSTALLATION
Installation is in the reverse order of removal.
WBIA0765E
WBIA0766E
PBIC0163E
PBIC3792E
Revision: May 2010 2011 Versa

EVAPORATIVE EMISSION SYSTEMFL-15
< SERVICE INFORMATION >
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EVAPORATIVE EMISSION SYSTEM
Exploded ViewINFOID:0000000006364928
Removal and Installation (HR16DE)INFOID:0000000006364929
EVAP CANISTER
Removal
1. Remove EVAP canister protector.
2. Disconnect the EVAP control pressure sensor connector.
3. Remove the EVAP control pressure sensor and O-ring, if necessary.
4. Disconnect EVAP canister purge hose.
5. Remove the EVAP canister retaining bolt.
6. Disconnect fuel tank
EVAP breather hose.
7. Disconnect EVAP vent control valve connector.
8. Disconnect the EVAP vent control valve hose.
9. Remove the EVAP canister.
10. Remove the EVAP vent control valve and O-ring, if necessary.
Installation
Installation is in the reverse order of removal.
CAUTION:
Always replace O-rings with a new one.
EVAP CANISTER CONTROL PRESSURE SENSOR
Removal
1. Remove EVAP canister protector.
2. Disconnect the EVAP control pressure sensor connector.
3. Remove the EVAP canister control pressure sensor and O-ring.
Installation
Installation is in the reverse order of removal.
CAUTION:
Always replace O-ring with a new one.
EVAP CANISTER VENT CONTROL VALVE
PBIB1214E
Revision: May 2010 2011 Versa