length NISSAN X-TRAIL 2003 Electronic Service Manual

GI-46
IDENTIFICATION INFORMATION
MANUAL TRANSAXLE NUMBER
DimensionsEAS000GF
Unit: mm(in)
Wheels & TiresEAS000GG
PAIA0010E
Overall length 4,510
Overall width 1,765
Overall height 1,675 (Standard), 1,750 (With Rear spoiler)
Front tread 1,530
Rear tread 1,530
Wheelbase 2,625
Conventional Spare
Road wheel/offset mm (in)15´6JJ Steel/40 (1.57)
16´6.5JJ Steel/Aluminum/40 (1.57)Conventional
Tire size215/70 R15
215/65 R16Conventional

MT-98
SERVICE DATA AND SPECIFICATIONS (SDS)
Available Snap Rings
ECS004PL
INPUT SHAFT SPACER
*: Always check with the Parts Department for the latest parts information.
**: RS5F51A model only.
5THMAINGEAR
—For RS5F51A Model—
*: Always check with the Parts Department for the latest parts information.
Available C-ringsECS004PM
MAINSHAFT C-RING
*: Always check with the Parts Department for the latest parts information.
Available Thrust WasherECS004PN
INPUT SHAFT THRUST WASHER
End play0-0.1mm(0-0.004in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
1.71 (0.0673)
1.76 (0.0693)
1.81 (0.0713)
1.86 (0.0732)
1.91 (0.0752)
1.96 (0.0772)32204 8H510**
32204 8H511
32204 8H512
32204 8H513
32204 8H514
32204 8H5152.01 (0.0791)
2.06 (0.0811)
2.11 (0.0831)
2.16 (0.0850)
2.21 (0.0871)
2.26 (0.0890)32204 8H516
32204 8H517
32204 8H518
32204 8H519
32204 8H520
32204 8H521**
End play0-0.1mm(0-0.004in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
1.85 (0.0728)
1.90 (0.0748)
1.95 (0.0768)
2.00 (0.0787)32204 8H500
32204 8H501
32204 8H502
32204 8H5032.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)32204 8H504
32204 8H505
32204 8H506
32204 8H507
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
2.535 (0.0866)
2.565 (0.1010)
2.595 (0.1022)
2.625 (0.1033)
2.655 (0.1045)
2.685 (0.1057)
2.715 (0.1069)
2.745 (0.1081)
2.775 (0.1093)
2.805 (0.1104)32348 8H800
32348 8H801
32348 8H802
32348 8H803
32348 8H804
32348 8H805
32348 8H806
32348 8H807
32348 8H808
32348 8H8092.835 (0.1116)
2.865 (0.1128)
2.895 (0.1140)
2.925 (0.1152)
2.955 (0.1163)
2.985 (0.1175)
3.015 (0.1187)
3.045 (0.1199)
3.075 (0.1211)32348 8H810
32348 8H811
32348 8H812
32348 8H813
32348 8H814
32348 8H815
32348 8H816
32348 8H817
32348 8H818
Standard length “C2” 154.7 - 154.8 mm (6.091 - 6.094in)
SCIA1008E

SERVICE DATA AND SPECIFICATIONS (SDS)
MT-99
D
E
F
G
H
I
J
K
L
MA
B
MT
*: Always check with the Parts Department for the latest parts information.
DIFFERENTIAL SIDE GEAR THRUST WASHER
*: Always check with the Parts Department for the latest parts information.
Available Adjusting ShimsECS004PO
MAINSHAFT ADJUSTING SHIM
*: Always check with the Parts Department for the latest parts information.
INPUT SAFT REAR BEARING ADJUSTING SHIM
*: Always check with the Parts Department for the latest parts information.
**: RS5F51A model only.Thickness mm (in) Part number* Thickness mm (in) Part number*
3.84 (0.1512)
3.90 (0.1535)
3.96 (0.1559)32347 8H500
32347 8H501
32347 8H5024.02 (0.1583)
4.08 (0.1606)
4.14 (0.1630)32347 8H503
32347 8H504
32347 8H505
Allowable clearance between side gear and differential case with
washer0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness mm (in) Part number*
0.75 (0.0295)
0.80 (0.0315)
0.85 (0.0335)
0.90 (0.0354)
0.95 (0.0374)38424 81X00
38424 81X01
38424 81X02
38424 81X03
38424 81X04
Standard length “C1” 173.85 - 173.95 mm (6.844 - 6.848in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
0.52 (0.0205)
0.60 (0.0236)
0.68 (0.0268)
0.76 (0.0299)32238 8H500
32238 8H501
32238 8H502
32238 8H5030.84 (0.0331)
0.92 (0.0362)
1.00 (0.0394)
1.08 (0.0425)32238 8H504
32238 8H505
32238 8H506
32238 8H507
SCIA1009E
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number* Thickness mm (in) Part number* Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
6.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)32225 8H500
32225 8H501
32225 8H502
32225 8H503
32225 8H504
32225 8H505
32225 8H506
32225 8H507
32225 8H508
32225 8H509
32225 8H510
32225 8H5110.88 (0.0346)
0.92 (0.0362)
0.96 (0.0378)
1.00 (0.0396)
1.04 (0.0409)
1.08 (0.0425)
1.12 (0.0441)
1.16 (0.0457)
1.20 (0.0472)
1.24 (0.0488)
1.28 (0.0504)
1.32 (0.0520)32225 8H512
32225 8H513
32225 8H514
32225 8H515
32225 8H516
32225 8H517
32225 8H518
32225 8H519
32225 8H520
32225 8H521
32225 8H522
32225 8H5231.36 (0.0520)
1.40 (0.0551)
1.44 (0.0567)
1.48 (0.0583)
1.52 (0.0598)
1.56 (0.0614)
1.60 (0.0630)
1.64 (0.0646)
1.68 (0.0661)
1.72 (0.0677)32225 8H524
32225 8H560
32225 8H561
32225 8H562
32225 8H563
32225 8H564
32225 8H565
32225 8H566
32225 8H567**
32225 8H568**

SERVICE DATA AND SPECIFICATIONS (SDS)
PR-5
C
E
F
G
H
I
J
K
L
MA
B
PR
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS000HW
Propeller Shaft Axial PlayEDS00053
Propeller Shaft VibrationEDS00054
Propeller shaft model 3F63A-DOJ87
Number of joints3
Coupling method with Transfer Flange
Type of journal bearings Shell type (Non-disassembly type)
Shaft length (Spider to spider)1st 1,067 mm (42.01 in)
2nd 908 mm (35.75 in)
Shaft outer diameter1st 63.5 mm (2.500 in)
2nd 63.5 mm (2.500 in)
Ty pe3F63A-DOJ87
Axial play limit of journal bearing 0 mm (0 in)
Ty pe3F63A-DOJ87
Runout limit 0.6 mm (0.024 in) or less

POWER STEERING GEAR AND LINKAGE
PS-21
C
D
E
F
H
I
J
K
L
MA
B
PS
23. Using a preload gauge, measure rotational torque of pinion gear.
Check that reading is within range specified. If reading is outside
specification, readjust rack. If reading is still outside specifica-
tion, replace power steering gear.
24. With tie rod gear installed to gear assembly, turn pinion gear
fully to left.
25. Set dial gauge as shown in figure. Measure vertical movement
of rack when pinion is turned counterclockwise with torque of 4.9
N·m (0.5 kg·m,43in·lb). Check reading is within range specified.
If reading is outside of specification, readjust rack. If reading is
still outside of specification, replace power steering gear.
26. Position boot band on large-diameter side before installing it.
27. Apply multi-purpose grease to both large- and small- diameter
sides.
28. Install small-diameter side of boot to inner socket boot mounting
groove.
29. Install boot band to small-diameter side of boot.
30. Install boot band.
a. Tighten large-diameter side of RH/LH boot with boot clamp
(stainless wire).
b. Wrap clamp around boot groove for two turns. Insert screwdriv-
ers in loops on both ends of wire. Twist 4 to 4.5 turns while pull-
ing them with force of approx. 98 N (10 kg,22.1 lb).Rotational torque
of pinion gear: Around neutral position
{within±11.5 mm (0.453 in)}
Average A : 167 - 225 N·m (17 - 23
kg·m,123-166 ft·lb)
Maximum varia-
tion B: 98 N·m (10 kg·m,72 ft·lb)
Other than above
Average A : 294 N·m (30 kg·m,217 ft·lb)
Maximum varia-
tion B: 147 N·m (15 kg·m,108 ft·lb)
SGIA0098E
Specification : 0.08 mm (0.0031 in) or less
SGIA0099E
Measuring point in shown in figure at right.Rack axle direction 5 mm from housing vertical surface
Rack radial direction Direction of adjusting screw
SGIA0024E
Wire length (L) : 370 mm (14.57 in)
SST097B

PS-22
POWER STEERING GEAR AND LINKAGE
c. Twist boot clamp as shown. Pay attention to relationship
between winding and twisting directions.
d. Twisted point should face front of vehicle with gear installed on
vehicle (to prevent interference with other parts).
e. After twisting wire 4 to 4.5 turns, bend cut end of wire.Cut end of
wire should not touch boot. Be sure wire end is at least 5 mm
(0.20 in) away from clearance for tube.
31. Connect lock nut and outer socket to inner socket. Temporarily
tighten lock nut until length of tie rod is within specification.
CAUTION:
Perform toe-in adjustment after this procedure. Length
achieved after toe-in adjustment is not necessarily value given
here.
SST440A
SGIA0025E
STC0124D
Tie rod length (L) : 169.67 mm (6.68 in)
STC0125D

SERVICE DATA AND SPECIFICATIONS (SDS)
PS-35
C
D
E
F
H
I
J
K
L
MA
B
PS
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
WheelEGS0004P
Steering AngleEGS0004Q
Steering ColumnEGS0004R
Steering LinkageEGS0004S
Steering wheel axial endplay: 0 mm (0 in)
Steering wheel free play 0 - 35 mm (0 - 1.38 in)
Inner wheel 39°+1°
-3°
Outer wheel 31°
Steering column length L 543 mm (21.38 in)
STC1136D
Steering gear type PR24AD
Tie rod ball joint outer
socketTensile force 0.30 - 2.94 N·m (0.03 - 0.30 kg·m,3 - 26 in-lb)
Measurement on spring balance
(Measuring point: stud bolt hole)4.84 - 47.4N (0.49 - 4.84 kg,1.08 - 10.7 lb)
Sliding torque 0.30 - 2.94 N·m (0.03 - 0.30 kg·m,3 - 26 in·lb)
Axial endplay 0.5 mm (0.02 in) or less
Tie rod ball joint inner
socketTensile force 1.0 - 7.8 N·m (0.1 - 0.8 kg·m,9 - 69 in·lb)
Measured value of spring scale (measuring
point: mark)5.2 - 41 N (0.53 - 4.1 kg,1.17 - 9.07 lb)
Axial endplay 0.2 mm (0.008 in) or less
Tie rod length L169.67 mm (6.68 in)
STC1006D

REAR DRIVE SHAFT
RAX-13
C
E
F
G
H
I
J
K
L
MA
B
RAX
8. Check that boot installation length “L” is the length indicated
below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Remove air from boot to prevent boot deformation.
CAUTION:
lBoot may break if boot installation length is less than
standard value.
lBe careful that screwdriver tip does not contact inside
surface of boot.
9. Secure big and small ends of boot with new boot bands as
shown in figure.
CAUTION:
Rotate housing and check that boot installation position
does not change. If position changes, reinstall boot bands.
Wheel Side
1. Use a drift to press-fit sensor rotor into joint sub-assembly.
CAUTION:
Discard the old sensor rotor; replace with a new one.
2. Wind serrated part of drive shaft with tape. Install boot band and
boot to shaft. Be careful not to damage boot.
CAUTION:
Discard the old boot band and boot; replace with new ones.
3. Remove protective tape wound around serrated part of shaft.Boot installation length
: 78.6 - 80.6 mm (3.094 - 3.173 in)
SDIA0600E
SFA395
SDIA0602E
SDIA0597E

RAX-14
REAR DRIVE SHAFT
4. Attach circular clip to shaft. At this time, circular clip must fit
securely into the shaft groove. Attach nut to joint sub-assembly.
Use a wooden hammer to press-fit.
CAUTION:
Discard the old circular clip; replace with a new one.
5. Insert the amount of grease (Nissan genuine grease or equiva-
lent) listed below into housing from large end of boot.
6. Install boot securely into grooves (indicated by * marks) shown
in the figure.
CAUTION:
If there is grease on boot mounting surfaces (indicated by *
marks) of joint sub-assembly, boot may come off. Remove
all grease from surfaces.
7. Check that boot installation length “L” is the length indicated
below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Remove air from boot to prevent boot deformation.
CAUTION:
lBoot may break if boot installation length is less than standard value.
lBe careful that screwdriver tip does not contact inside surface of boot.
8. Secure big and small ends of boot with new boot bands as
shown in the figure.
CAUTION:
Rotate housing and check that boot installation position
does not change. If position changes, reinstall boot bands.Grease amount : 35 - 45 g (1.23 - 1.59 oz)
RAC0049D
Boot installation length
:66.7 - 68.7 mm (2.626 - 2.705 in)SDIA0607E
SFA395

SERVICE DATA AND SPECIFICATIONS (SDS)
RAX-15
C
E
F
G
H
I
J
K
L
MA
B
RAX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingEDS000ID
Drive ShaftEDS000IE
Drive type4WD
Rotation torque 1.96 N-m (0.20 kg-m,17 in-lb)
Spring balance reading 12.8 N or less (1.30 kg or less)
Installation location of spring balance mm (in)
Axial end play 0.05 mm (0.0020 in) or less
SDIA0148E
Joint typeFinal drive side T58C
Wheel side Z65
Grease Nissan genuine grease or equivalent
SpecifiedamountofgreaseFinal drive side 40 - 50 g (1.41 - 1.77 oz)
Wheelside 35-45g(1.23-1.59oz)
Boot lengthFinal drive side (L
2) 78.6 - 80.6 mm (3.094 - 3.173 in)
Wheel side (L
1) 66.7 - 68.7 mm (2.626 - 2.705 in)
SDIA0618E