engine NISSAN X-TRAIL 2003 Electronic Repair Manual

DTC P1217 ENGINE OVER TEMPERATURE
EC-551
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13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
Be careful not to overheat engine.
14. If NG, go toEC-553, "
Diagnostic Procedure".
MEC475B

EC-552
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DTC P1217 ENGINE OVER TEMPERATURE
Wiring Diagram
EBS00BJE
TBWA0071E

DTC P1217 ENGINE OVER TEMPERATURE
EC-553
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Diagnostic ProcedureEBS00BJF
1.INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Yes >>GOTO2.
No >> GO TO 4.
2.CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Turn ignition switch “ON”.
3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
4. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan low speed control circuit. (Go toEC-
556, "PROCEDURE A".)
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. Make sure that cooling fans-1 and -2 operate at higher speed
than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go toEC-
558, "PROCEDURE B".)
PBIB0505E
SEF784Z
SEF785Z

EC-554
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DTC P1217 ENGINE OVER TEMPERATURE
4.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Start engine and let it idle.
3. Set temperature lever at full cold position.
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”.
6. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go toEC-
556, "PROCEDURE A".)
5.CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn air conditioner switch and blower fan switch “OFF”.
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Wresistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go toEC-
558, "PROCEDURE B".)
PBIB0505E
SEC163BA
MEC475B

DTC P1217 ENGINE OVER TEMPERATURE
EC-555
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6.CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak
lHose
lRadiator
lWater pump
Refer toCO-19, "
WATER PUMP".
7.CHECKRADIATORCAP
Applypressuretocapwithatester.
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
8.CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5°C(9°F) below valve opening tem-
perature.
For details, refer toCO-21, "
THERMOSTAT AND WATER CON-
TROL VALVE".
OK or NG
OK >> GO TO 9.
NG >> Replace thermostat
9.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer toEC-474, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm
2,23psi)
SLC754A
Radiator cap relief pressure: 59 - 98 kPa (0.59 - 0.98 bar,
0.6-1.0kg/cm
2,9-14psi)
SLC755A
Valve opening temperature: 82°C(180°F) [standard]
Valve lift: More than 8 mm/95°C
(0.31 in/203°F)
SLC343

EC-556
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DTC P1217 ENGINE OVER TEMPERATURE
10.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go toEC-560, "
Main 12 Causes of Overheating".
>>INSPECTION END
PROCEDURE A
1.CHECK POWER SUPPLY
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relay-1.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 5, 7 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
l10A fuse
lFuse block (J/B) connector E103
l40A fusible links
lHarness for open or short between cooling fan relay-1 and fuse
lHarness for open or short between cooling fan relay-1 and battery
>> Repair open circuit or short to ground or short to power in harness or connectors. Voltage: Battery voltage
PBIB0577E

DTC P1217 ENGINE OVER TEMPERATURE
EC-557
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3.CHECK COOLING FAN MOTORS CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling
fan motor-2 harness connector.
3. Check harness continuity between cooling fan relay-1 terminal 3
and cooling fan motor-1 terminal 1, cooling fan motor-1 terminal
4 and body ground.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 6
and cooling fan motor-2 terminal 1, cooling fan motor-2 terminal
4 and body ground.
Refer to wiring diagram.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK OUTPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 37 and cooling fan relay-1 terminal 2.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors E61, F38
lHarness for open or short between cooling fan relay-1 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK COOLING FAN RELAY-1
Refer toEC-561, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.
7.CHECK COOLING FAN MOTORS-1 AND -2
Refer toEC-561, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.Continuity should exist.
Continuity should exist.
PBIB0504E
Continuity should exist.

EC-558
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DTC P1217 ENGINE OVER TEMPERATURE
8.CHECK INTERMITTENT INCIDENT
PerformEC-453, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
PROCEDURE B
1.CHECK POWER SUPPLY
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relays-2 and -3 terminals 1,
3 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
l10A fuse
lFuse block (J/B) connector E103
l40A fusible links
lHarness for open or short between cooling fan relays-2 and -3 and fuse
lHarness for open or short between cooling fan relays-2 and -3 and fusible links
>> Repair harness or connectors. Voltage: Battery voltage
PBIB0251E

DTC P1217 ENGINE OVER TEMPERATURE
EC-559
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3.CHECK COOLING FAN MOTORS CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
3. Check harness continuity between the following;
cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2,
cooling fan relay-2 terminal 6 and cooling fan motor-1 terminal 3,
cooling fan relay-2 terminal 7 and body ground.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between the following;
cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 2,
cooling fan relay-3 terminal 6 and cooling fan motor-2 terminal 3,
cooling fan relay-3 terminal 7 and body ground.
Refer to wiring diagram.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK OUTPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors E61, F38
lHarness for open or short between cooling fan relays-2, -3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK COOLING FAN RELAYS-2 AND -3
Refer toEC-561, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.Continuity should exist.
Continuity should exist.
Continuity should exist.

EC-560
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DTC P1217 ENGINE OVER TEMPERATURE
7.CHECK COOLING FAN MOTORS
Refer toEC-561, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
8.CHECK INTERMITTENT INCIDENT
PerformEC-453, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
Main 12 Causes of OverheatingEBS00BJG
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer toCO-5, "
OVERHEATING CAUSE ANALYSIS". Engine Step Inspection item Equipment Standard Reference page
OFF 1
lBlocked radiator
lBlocked condenser
lBlocked radiator grille
lBlocked bumper
lVisual No blocking —
2
lCoolant mixturelCoolant tester 50 - 50% coolant mixture SeeMA-19, "Engine
Coolant Mixture Ratio".
3
lCoolant levellVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSeeCO-9, "Changing
Engine Coolant".
4
lRadiator caplPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2,9-14psi)(Limit)SeeCO-13, "
CHECKING
RADIATOR CAP".
ON*
25lCoolant leakslVisual No leaks SeeCO-9, "LEAK
CHECK".
ON*
26lThermostatlTouch the upper and
lower radiator hosesBoth hoses should be hot SeeCO-21, "THERMO-
S TAT A N D WAT E R C O N -
TROL VALVE",andCO-
12, "RADIATOR".
ON*
17lCooling fanlCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-548
).
OFF 8
lCombustion gas leaklColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39lCoolant temperature
gaugelVisual Gauge less than 3/4
when driving—
lCoolant overflow to
reservoir tanklVisual No overflow during driving
and idlingSeeCO-9, "Changing
Engine Coolant".
OFF*
410lCoolant return from
reservoir tank to radia-
torlVisual Should be initial level in
reservoir tankSeeCO-9, "LEVEL
CHECK".
OFF 11
lCylinder headlStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-52, "CYLINDER
HEAD".
12
lCylinder block and pis-
tonslVisual No scuffing on cylinder
walls or pistonSeeEM-52, "CYLINDER
HEAD".