NISSAN X-TRAIL 2005 Service Repair Manual

HEATER UNIT
MTC-27
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MTC

HEATER UNITPFP:27100
Removal and InstallationEJS001F9
REMOVAL
1. Drain coolant from cooling system. Refer to CO-9, "Changing Engine Coolant" for QR engine or CO-32,
"Changing Engine Coolant" for YD engine.
2. Disconnect two heater hoses from heater core pipe.
3. Remove instrument panel. Refer to IP-11, "
Removal and Installation" .
4. Remove blower unit. Refer to MTC-22, "
BLOWER UNIT" .
5. Remove clips of vehicle harness from steering member.
6. Remove mounting nuts, and then remove instrument stay.
7. Remove mounting bolts from heater (& cooling) unit.
RJIA0060E
RJIA0061E
RJIA2444E

MTC-28
HEATER UNIT

8. Remove steering member.
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
9. Remove heater unit.
INSTALLATION
Installation is basically the reverse order of removal.
NOTE:
When filling radiator with coolant, refer to CO-9, "
Changing Engine Coolant" for QR engine or CO-32, "Chang-
ing Engine Coolant" for YD engine.
RJIA2404E

HEATER UNIT
MTC-29
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MTC

Disassembly and AssemblyEJS001FA
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
1. Screw 2. Air mix door link 3. Air mix door gear
4. Screw 5. Cable bracket 6. Screw
7. Foot duct (right side) 8. Screw 9. Ventilator door link 2
10. Ventilator door link 2 11. Ventilator door lever 12. Main link
13. Max. cool door lever 14. Defroster door lever 15. Heater case (right side)
16. Defroster door 17. Ventilator door 18. Max. cool door
19. Heater case (left side) 20. Screw 21. Heater pipe support
22. Evaporator cover 23. Screw 24. Heater core
25. Heater core cover 26. Foot duct (left side) 27. Screw
RJIA0613E

MTC-30
HEATER CORE

HEATER COREPFP:27140
Removal and InstallationEJS004HF
REMOVAL
1. Remove heater (& cooling) unit. Refer to MTC-27, "HEATER UNIT" .
2. Remove heater pipe support.
3. Remove mounting screws, and then remove foot duct and
heater core cover.
4. Remove heater core from heater (& cooling) unit.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA0069E

MODE DOOR
MTC-31
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MTC

MODE DOORPFP:27181
Control Linkage AdjustmentEJS001DA
MODE DOOR CONTROL CABLE
1. Turn the mode control dial to VENT position.
2. Move side link by hand and hold mode door in VENT position.
3. Pull on the cable cover in the direction of the arrow, and then
clamp it.
NOTE:
After positioning control cable, make sure it operates properly.
RJIA0095E
RJIA0614E

MTC-32
AIR MIX DOOR

AIR MIX DOORPFP:27180
Control Linkage AdjustmentEJS001DB
AIR MIX DOOR CONTROL CABLE
1. Turn the temperature control dial to full cold position.
2. Move air mix door lever by hand and hold it at the full cold posi-
tion.
3. Pull on the cable cover in the direction of the arrow, and then
clamp it.
NOTE:
After positioning control cable, make sure it operates properly.
RJIA0085E
RJIA0615E

DUCTS AND GRILLES
MTC-33
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MTC

DUCTS AND GRILLESPFP:27860
Removal and InstallationEJS004HH
REMOVAL
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
Removal of Center Ventilator Grille
1. Remove cluster lid C. Refer to IP-11, "Removal and Installation" .
2. Remove mounting clips, and then remove center ventilator grille.
1. Side defroster duct (right) 2. Defroster nozzle 3. Side defroster duct (left)
4. Side ventilator duct (left) 5. Front speaker grille (left) 6. Cup holder (left)
7. Side ventilator grille (left) 8. Multi-box (Instrument center lower
panel)9. Side ventilator grille (right)
10. Cup holder (right) 11. Front speaker grille (right) 12. Side ventilator duct (right)
13. Adaptor 14. Center ventilator grille (left) 15. Multi-box duct
16. Center ventilator grille (right) 17. Driver ventilator grille 18. Instrument panel
RJIA2406J
RJIA2407E

MTC-34
DUCTS AND GRILLES

Removal of Side Ventilator Grille
1. Remove instrument panel. Refer to IP-11, "Removal and Installation" .
2. Remove side ventilator ducts. Refer to MTC-34, "
Removal of Defroster Nozzle, Duct and Side Ventilator
Duct" .
3. Remove mounting screws, and then remove side ventilator
grille.
Removal of Driver Ventilator Grille
1. Remove instrument finisher. Refer to IP-11, "Removal and Installation" .
2. Remove mounting screws, and then remove driver ventilator
grille.
Removal of Defroster Nozzle, Duct and Side Ventilator Duct
1. Remove instrument panel. Refer to IP-11, "Removal and Installation" .
2. Remove mounting screws, and then remove side defroster ducts with defroster nozzle.
3. Remove mounting screws, and then remove side ventilator ducts.
RJIA2408E
RJIA2409E
RJIA2410E

DUCTS AND GRILLES
MTC-35
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Removal of Adaptor
1. Remove heater (& cooling) unit. Refer to MTC-27, "HEATER UNIT" .
2. Remove mounting screw and clip.
3. Slide adaptor toward vehicle front, and then remove adaptor.
Removal of Multi-box Duct
1. Remove instrument panel. Refer to IP-11, "Removal and Installation" .
2. Remove mounting screws, and then disconnect multi-box duct
from heater (& cooling) unit.
3. Remove mounting bolts, and then remove heater (& cooling)
unit bracket.
4. Remove multi-box duct from left side.
Removal of Foot Duct
1. Remove multi-box duct.
2. Remove mounting screws, and then remove foot duct.
RJIA2411E
RJIA2412E
RJIA0069E

MTC-36
DUCTS AND GRILLES

Removal of Floor Duct
1. Remove the front seats. Refer to SE-24, "FRONT SEAT" .
2. Remove multi-box (Instrument center lower panel). Refer to IP-11, "
Removal and Installation" .
3. Peel back the floor trim to a point where the floor duct is visible.
4. Remove mounting bolts and clips, then remove rear floor duct.
5. Remove mounting clips, and then remove front floor duct.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA0071E
RJIA0070E