Seat OPEL FRONTERA 1998 Workshop Manual
[x] Cancel search | Manufacturer: OPEL, Model Year: 1998, Model line: FRONTERA, Model: OPEL FRONTERA 1998Pages: 6000, PDF Size: 97 MB
Page 3140 of 6000

D08RWB43
SDM
0.5
L/B 0.5
L/O
0.5
L/B 0.5
L/O
9
U-5U-5
10
SEAT BELT BUCKLE
SQUIB-LH
B-34
H-66 2H-661
2
1
B-34
0.5
L/R 0.5
L/Y
0.5
L/R 0.5
L/Y
21
U-5U-5
22
SEAT BELT BUCKLE
SQUIB-RH
B-23
H-64 2H-64 1
2
1
B-23
Page 3178 of 6000

METER AND GAUGE8E–1
METER AND GAUGE
CONTENTS
Service Precaution 8E–1. . . . . . . . . . . . . . . . . . . . . .
General Description 8E–1. . . . . . . . . . . . . . . . . . . . .
Meter Assembly 8E–2. . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8E–2. . . . . . . . . . . . . . . . . . . . .
Layout for Meters/Gauges, Warning Lights,
Indicator Lights and Illumination Lights 8E–2. . .
Table for Meter/Gauge Connector Terminal
Connections 8E–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Light Bulb, Indicator Light Bulb,
Illumination Light Bulb, A/T Indicator
Light Bulb 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . Vehicle Speed Sensor 8E–15. . . . . . . . . . . . . . . . . . .
Removal 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Unit 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi Meter 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient Sensor 8E–16. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8E–17. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The circuit consists of the starter switch, meter assembly,
vehicle speed sensor, transmission switch, lighting
switch, turn signal switch, thermo unit, oil pressure unit,
Powertrain Control Module (PCM), fuel tank unit, 4WD
switch, oil pressure switch, parking brake switch, brake
fluid switch, seat belt switch, illumination controller, multi
meter and ambient sensor.
Page 3186 of 6000

METER AND GAUGE8E–9
Meter Assembly–Gasoline W/O TOD–2
Connector No. I–9
Te r m i n a lFunction
1A/T oil temp warning light
2Seat belt warning light
3Check trans warning light
4Brake warning light
5Check engine warning light
6Charge warning light
7Cigarette lighter illumination light
8Illumination controller
9Tachometer
10D position (A/T)
11—
12A/T shift indicator control unit
13—
142 position (A/T)
15Starter switch
16Cruise set indicator light
17Cruise main indicator light
184WD indicator light
19Ground (Gauge)
20—
21Winter drive indicator light
22Oil pressure warning light
23—
24Air bag warning light
25Power drive indicator light
26—
27—
28Turn signal indicator light (Left)
29—
30Ground
Connector No. I–10
Te r m i n a lFunction
1Turn signal indicator light (Right)
2L position (A/T)
3R position (A/T)
4Engine coolant temperature gauge
5Speedometer
6—
7—
8Battery (+)
9—
10Rear fog light
11P position (A/T)
12N position (A/T)
133 position (A/T)
14High-beam indicator light (–)
15High-beam indicator light (+)
16ABS indicator light
17—
18Fuel warning light
19Oil pressure gauge
20Fuel gauge
21—
22—
Page 3190 of 6000

METER AND GAUGE8E–13
Meter Assembly–Diesel–2
Connector No. I–9
Te r m i n a lFunction
1—
2Seat belt warning light
3—
4Brake warning light
5—
6Charge warning light
7Cigarette lighter illumination light
8Illumination controller
9Tachometer
10—
11—
12—
13—
14—
15Starter switch
16—
17—
184WD indicator light
19Ground (Gauge)
20—
21—
22Oil pressure warning light
23Water sedimenter
24Air bag warning light
25—
26Glow indicator light
27—
28Turn signal indicator light (Left)
29—
30Ground
Connector No. I–10
Te r m i n a lFunction
1Turn signal indicator light (Right)
2—
3—
4Engine coolant temperature gauge
5Speedometer
6—
7—
8Battery (+)
9—
10—
11—
12—
13—
14High-beam indicator light (–)
15High-beam indicator light (+)
16ABS indicator light
17—
18Fuel warning light
19Oil pressure gauge
20Fuel gauge
21—
22—
Page 3248 of 6000

8F–53 BODY STRUCTURE
Installation
To install, follow the removal steps in the reverse order.
Order Of Removal/Installation Steps For Each Item
Removal Item
Removal ProcedureRemoval Step
Front console assem-
blyShift knob (M/T), Power & Winter SW (A/T), Transfer knob, Seat
heater/Miller SW conn. and 4 screws1, 2
Lower cluster assem-
bly3 screws, Ciger lighter conn. and Ashtray illumination conn.13
Glove box2 screws4
Instrument panel pas-
senger lower cover7 screws and 1 clip15
Passenger knee bol-
ster reinforcement4 nuts and 4 bolts16
Instrument panel driver
lower coverEngine hood opening fixing screw, 2 screws, 1 bolt, 1 clip and fasten-
ers at 4 positions13, 7
Driver knee bolster6 nuts13, 7, 8
Front defroster grilleClaws at 8 positions9
Instrument panel as-
sembly2 bolts (SRS adjust bracket cross beam), A/C control cable (Unit
side at 3 position), Instrument harness connector (Driver side 5 posi-
tion, assist side 3 position), SRS module conn., Radio antenna jack,
Earth cable, 9 bolts and 3 nuts110
Passenger inflator
module4 nuts (SRS moduleInstrument panel), 2 nuts 0 and 2 washers
(SRS module
support bracket) and 2 clips
16, 11
Instrument panel clus-
ter5 Screws, fastener at 4 position and each SW conn.13, 7, 12
Meter assembly4 screws and connectors13, 7, 12, 13
A/C control panel as-
sembly4 screws and connectors13, 7, 12, 14
Radio assembly2 screws13, 15
Vent duct assembly5 screws110, 16
Instrument harness as-
sembly4 screws, fasteners at 4 position, and clips at 7 position110, 17
Side defroster grille18
M/T = Manual Transmission
A/T = Automatic Transmission
SRS = Supplemental Restraint System
A/C = Air Conditioning
Page 3313 of 6000

SEATS8G–1
BODY AND ACCESSORIES
SEATS
CONTENTS
Service Precaution 8G–1. . . . . . . . . . . . . . . . . . . . . .
Front Seat Assembly 8G–2. . . . . . . . . . . . . . . . . . . .
Front Seat Assembly and Associated
Parts 8G–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Long Wheel Base) 8G–3. .
Disassembly 8G–4. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Short Wheel Base) 8G–6. .
Disassembly 8G–6. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat Assembly 8G–9. . . . . . . . . . . . . . . . . . .
General Description 8G–9. . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8G–9. . . . . . . . . . . . . . . . . . . .
Disassembly 8G–10. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–12. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat Switch 8G–12. . . . . . . . . . . . . . . . . . . . . .
Removal 8G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Tilt Motor / Rear Tilt Motor /
Slide Motor / Recliner Motor 8G–13. . . . . . . . . . . . . .
Parts Location 8G–13. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8G–13. . . . . . . . . . . . . . .
Seat Heater System 8G–14. . . . . . . . . . . . . . . . . . . . .
General Description 8G–14. . . . . . . . . . . . . . . . . . . . . .
Seat Heater Switch Removal and
Installation 8G–14. . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Unit Parts Location 8G–14. . . . . . . . . . . . . . . .
Heat Unit Removal and Installation 8G–14. . . . . .
Rear Seat Assembly 8G–15. . . . . . . . . . . . . . . . . . . . .
Rear Seat Assembly and Associated Parts 8G–15
Removal 8G–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Split Type) 8G–16. . . . . . . . .
Disassembly (Split Type) 8G–17. . . . . . . . . . . . . . .
Reassembly (Split Type) 8G–18. . . . . . . . . . . . . . . .
Disassembled View (Short Wheel Base) 8G–19. .
Disassembly 8G–19. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–20. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Bench Type) 8G–21. . . . . . .
Disassembly (Bench Type) 8G–22. . . . . . . . . . . . .
Reassembly (Bench Type) 8G–23. . . . . . . . . . . . . .
Third Seat Assembly 8G–23. . . . . . . . . . . . . . . . . . . . .
Parts Location 8G–23. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8G–24. . . . . . . . . . . . . . . . . . . .
Disassembly 8G–25. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–25. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Foot Rest 8G–25. . . . . . . . . . . . . . . . . . . . .
Rear Seat Foot Rest and Associated Parts 8G–25
Removal 8G–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8G–26. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 3314 of 6000

8G–2SEATS
Front Seat Assembly
Front Seat Assembly and Associated Parts
750RX016
Legend
(1) Rear Cover
(2) Front Seat Assembly
(3) Seat Belt Warning Connector/Pretensioner
Harness Connector
(4) Rear Seat Foot Rest (LꞏWꞏB)(5) Seat Rail Cover (SꞏWꞏB)
(6) Door Sill Plate
(7) Riser Cover (LꞏWꞏB)
(8) Seat Slide Cover (SꞏWꞏB)
(9) Front Cover
(10) Seat Rail Cover and Hole Cover (SꞏWꞏB)
Removal
1. Disconnect the battery ground cable.
2. Remove the front cover.
3. Remove the rear cover.
Remove the cover fixing screw from the rear inner
cover, if this model is equipped with the power
seats.
4. Remove the door sill plate.5. Remove the rear seat foot rest.
Refer to the Rear Seat Foot Rest in this section.
6. Remove the riser cover.
7. Remove the seat belt warning connector (Driver’s
side only) or pretensioner harness connector.
8. Remove the front seat assembly.
Disconnect the power seat connector, if this model
is equipped with the power seats.
Page 3315 of 6000

SEATS8G–3
Installation
To install, follow the removal steps in the reverse order,
noting the following points:1. Tighten the front seat assembly fixing bolts to the
specified torque.
Torque: 40 Nꞏm (4.1 kgꞏm/30 lb ft)
2. Install the longest bolt to the rear inner side fixing
location, if this model is equipped with power seats.
Disassembled View (Long Wheel Base)
750RX017
Legend
(1) Head Rest
(2) Seat Back Assembly
(3) Back Board Assembly
(4) Guide Holder
(5) Trim Cover
(6) Pad & Frame Assembly
(7) Seat Heater Assembly
(8) Reclining Device
(9) Slide Cover
(10) Reclining Knob
(11) Dial (W/Height Adjuster)
(12) Frame Assembly(13) Seat Heater Assembly
(14) Pad Assembly
(15) Trim Cover
(16) Spacer (W/O Height Adjuster)
(17) Release Wire
(18) Seat Adjuster/Seat Adjuster (W/Pretensioner)
(19) Seat Belt Buckle Assembly
(20) Height Adjuster
(21) Seat Cushion Assembly
(22) Hinge Cover
(23) Pad & Frame Assembly
(24) Trim Cover
(25) Armrest Assembly
Page 3316 of 6000

8G–4SEATS
Disassembly
1. Remove the head rest.
2. Remove the reclining knob.
3. Remove the dial(1) (W/height adjuster).
Remove the side cover fixing screws and the dial
lock spring(2).
750RW025
4. Remove the side cover.
5. Remove the armrest assembly.
Open the armrest fastener and remove the armrest
fixing bolt.
750RS004
6. Remove the trim cover.
7. Remove the pad and frame assembly.
8. Remove the hinge cover.
9. Remove the back board assembly(3).
Pull out the back board while prying the clip (4) of
the back board free from the seat back assembly.
750RW032
10. Remove the reclining device.
Turn up the seat back trim cover in order to remove
the reclining device fixing bolts.
750RS006
Page 3317 of 6000

SEATS8G–5
11. Remove the seat back assembly.
Remove the clips (2) from the seat heater harness
(1), and separate the seat heater connector (3)
(models with the seat heater).
750RW029
Remove the seat back assembly fixing nut on the
opposite side of the reclining device.
750RS007
12. Remove the guide holder.
Pull the guide holder out by holding the bottom end
of it from the seat back assembly.
13. Remove the trim cover.
Remove the trim cover hog rings from the back side
of the seat back.
With close attention paid to the hog rings and the
wire which connect the trim cover and the pad and
frame assembly, remove the trim cover while
turning it up.14. Remove the pad and frame assembly.
15. Remove the seat heater assembly.
16. Remove the seat adjuster.
Disconnect the release wire(4) and remove the
fixing bolts.
750RW006
Remove the seat belt buckle assembly.
17. Remove the height adjuster.
18. Remove the spacer (W/O height adjuster).
19. Remove the seat cushion assembly.
20. Remove the trim cover.
Remove the trim cover hog rings from the back side
of the seat cushion assembly.
With close attention paid to the hog rings and the
wire which connect the trim cover and the pad and
frame assembly, remove the trim cover while
turning it up.
21. Remove the frame assembly.
22. Remove the pad assembly.
23. Remove the seat heater assembly.
Reassembly
To reassembly, follow the disassembly steps in the
reverse order, noting the following point.
1. Tighten the armrest assembly fixing bolts to the
specified torque.
Torque: 18 Nꞏm (1.8 kgꞏm/13 lb ft)
2. Tighten the reclining device fixing bolts to the
specified torque.
Torque: 47 Nꞏm (4.8kgꞏm/35 lb ft)