torque OPEL FRONTERA 1998 Workshop Manual

8H–10SECURITY AND LOCKS
Installation
To install, follow the removal steps in the reverse order,
noting the following points.1. Tighten the outside handle fixing bolts to the specified
torque.
Torque: 9 Nꞏm (0.9kgꞏm/78 lb in)
2. Check that the outside handle operates smoothly.
Rear Door Inside Lock Knob Link
Removal
1. Disconnect the battery ground cable.
2. Remove the door trim panel(3).
3. Remove the waterproof sheet(2).
Refer to the Window Regulator removal procedure in
Body Structure section.
4. Remove the fixing screw(4) and disconnect the
locking link at the door lock assembly to remove the
rear door inside lock knob link(1).
655RW009
Installation
To install, follow the removal steps in the reverse order.

SECURITY AND LOCKS8H–13
4. Disconnect the locking links (arrow marks positions),
remove three fixing screws and then remove the
tailgate lock assembly (LH).
683RW015
Legend
(1) To Inside Lock Knob
(2) To Actuator
(3) To Inside Handle
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Apply chassis grease to the lock assembly and striker
moving surface.
2. Tighten the tailgate lock assembly fixing screws to the
specified torque.
Torque: 7 Nꞏm (0.7kgꞏm/61 lb in)
3. Check that the tailgate lock operates correctly after
installing it.

SECURITY AND LOCKS8H–15
5. Remove the tailgate lock seal fixing clip(1) and then
remove the tailgate lock seal(2).
683RW008
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Apply chassis grease to the lock assembly and striker
moving surface.
2. Tighten the tailgate lock assembly fixing bolts to the
specified torque.
Torque: 11 Nꞏm (1.1kgꞏm/95 lb in)
3. Check that the tailgate lock operates correctly after
installing it.
Tailgate Inside Lock Knob
Removal
1. Disconnect the battery ground cable.
2. Remove the tailgate trim panel (LH)(2).
Refer to the Tailgate Trim Panel (LH) removal
procedure in Exterior/Interior Trim section.
3. Take care of cushion to turn the lock knob
counterclockwise and then remove the tailgate inside
lock knob(1).
683RW014
Installation
To install, follow the removal steps in the reverse order.

8H–18SECURITY AND LOCKS
5. Disconnect the locking links (arrow marks positions),
key switch connector (w/anti-theft) and remove three
fixing bolts to remove the tailgate outside handle.
683RW016
Legend
(1) To Actuator
(2) Key Switch Connector (W/Anti–Theft)
(3) To Lock Assembly
6. Remove the key switch fixing bolt(3) to remove the
key switch (w/anti-theft) (4) from the tailgate lock
cylinder (1).
And remove the tailgate lock cylinder fixing bolt(2) to
remove the tailgate lock cylinder.
683RS008
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. For the anti-theft system, install the push rod(1) of the
key switch(3) to the key cylinder(2) while pressing it
so that there is not continuity between the key switch
side connector terminals No. G5–2 and G5–4 as
shown in the figure.
683RS009
2. Tighten the outside handle and key cylinder fixing
bolts to the specified torque.
To r q u e : 9 N ꞏm ( 0 . 9 k g ꞏm / 7 8 l b i n )
3. Check that the outside handle and key cylinder
operate correctly after installing them.

8H–28SECURITY AND LOCKS
Main Data and Specifications
Torque Specifications
ApplicationNꞏmKgꞏmLb FtLb In
Front Door Lock Assembly Fixing Screws70.7—61
Front Outside Handle and Key Switch Fixing Bolts90.9—78
Rear Door Lock Assembly Fixing Screws70.7—61
Rear Outside Handle Fixing Bolts90.9—78
Tailgate Lock Assembly (LH) Fixing Screws70.7—61
Tailgate Lock Assembly (RH) Fixing Bolts111.1—95
Tailgate Outside Handle and Key Cylinder Fixing Bolts90.9—78

SUN ROOF/CONVERTIBLE TOP8I–1
BODY AND ACCESSORIES
SUN ROOF/CONVERTIBLE TOP
CONTENTS
Service Precaution 8I–1. . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass 8I–2. . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass and Associated Parts 8I–2. . . .
Removal 8I–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Deflector 8I–4. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunshade 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I–4. . . . . . . . . . . . . . . . . . . .
Removal 8I–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Frame Complete Assembly 8I–6. . . . . .
Sun Roof Frame Complete Assembly and
Associated Parts 8I–6. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I–7. . . . . . . . . . . . . . . . . . . .
Disassembly 8I–7. . . . . . . . . . . . . . . . . . . . . . . . . . Reassembly 8I–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Front Side) 8I–9. . . . . . . . .
Sun Roof Drain Hose (Front Side) and
Associated Parts 8I–9. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Rear Side) 8I–10. . . . . . . . .
Sun Roof Drain Hose (Rear Side) and
Associated Parts 8I–10. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Switch 8I–11. . . . . . . . . . . . . . . . . . . . . . . .
General Description 8I–11. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Motor 8I–12. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8I–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8I–12. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

SUN ROOF/CONVERTIBLE TOP8I–3
4. Remove eight sun roof glass fixing screws to remove
the sun roof glass(3).
NOTE: If shims are used between the sun roof set plate
and the glass, note the number of shims used.
665RS004
Installation
1. Clean the body panel of the weatherstrip fixing
portion.
2. If the protective film(1) of the body panel is peel, it
cannot be reused.
Install the new protective film around the body
panel(2).
3. Install the new weatherstrip(3).
Always replace with a new one.
4. Be sure to install the sun roof weatherstrip so that the
white marking location(4) of the weatherstrip is on the
front side of the vehicle.
665RW016
5. Temporary install the glass to the sun roof frame.6. Open and shut the sun roof four to five times to
position correctly the sun roof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.
7. Insert the original shims between the sun roof set
plate and the glass.
8. Tighten the sun roof glass fixing screws to the
specified torque.
Torque: 10 Nꞏm (1.0 kgꞏm/87 lb in)
9. After the sun roof glass is installed, check the roof
panel and sun roof glass for vertical install position.
If out of standard, adjust with shim.
For the installation standard, refer to the Body
Dimension in Body Structure section.
10. Install the decoration cover.

SUN ROOF/CONVERTIBLE TOP8I–7
5. Remove two sun roof frame complete assembly fixing
nuts (front side) and four fixing bolts (each side) from
the frame complete, and then remove the sun roof
frame complete assembly.
NOTE: Be sure to remove the frame complete while
supporting it.
Installation
1. Tighten the sun roof frame complete assembly fixing
bolts and nuts to the specified torque.
Torque: 10 Nꞏm(1.0 kgꞏm/87 lb in)2. After installing the frame complete, loosen the sun
roof glass fixing nuts and adjust the sun roof glass
setting position.
Refer to the Sun Roof Glass installation steps in this
section.
3. Install the sun roof drain hose.
4. Install the headlining.
Disassembled View
665RW033
Legend
(1) Sunshade
(2) Sun Roof Glass
(3) Sun Roof Motor(4) Sun Roof Drive Unit Assembly
(5) Outer Tube Fixing Screw
(6) Sun Roof Frame Assembly
(7) Sun Roof Deflector
Disassembly
1. Open the sun roof.
2. Remove the sun roof deflector fixing screws and then
remove the sun roof deflector.
3. Remove the sunshade.
Refer to the Sunshade in this section.
4. Close the sun roof, remove the decoration cover and
the fixing screws and then remove the sun roof glass.5. If the shims are used between the sun roof set plate
and the glass, note the number of the shims.
6. Disconnect the sun roof motor connector, remove the
sun roof fixing nuts and screws, and then remove the
sun roof motor.

8I–12SUN ROOF/CONVERTIBLE TOP
Sun Roof Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining(2).
Refer to the Headlining removal steps in Body
Structure section.
3. Disconnect the connector, and remove three nuts and
two screws to remove the sun roof motor(1).
665RS027
Installation
To install, follow the removal steps in the reverse order.
Main Data and Specifications
Torque Specifications
ApplicationNꞏmkgꞏmlb ftlb in
Sun Roof Frame Complete Assembly Fixing Bolts101.0—87
Sun Roof Glass Fixing Screws101.0—87

8J–2EXTERIOR/INTERIOR TRIM
Quarter Flipper Glass Assembly (SꞏWꞏB) 8J–33. . .
Quarter Flipper Glass Assembly and
Associated Parts 8J–33. . . . . . . . . . . . . . . . . . . . . .
Removal 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) 8J–34. . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) and Associated
Parts 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (RH) 8J–36. . . . . . . . . . . . . . . . .
Parts Location 8J–36. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box 8J–37. . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box and Associated Parts 8J–37.
Remove 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rope Hook Set 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . Rope Hook Set and Associated Parts 8J–37. . . .
Removal 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror System 8J–38. . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . . . .
Door Mirror Switch Assembly (Control Switch, Fold-
ing Switch and Defogger Switch) Removal 8J–38
Installation 8J–38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror 8J–38. . . . . . . . . . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . .
Removal and Installation 8J–38. . . . . . . . . . . . . . .
Power Window System 8J–39. . . . . . . . . . . . . . . . . .
General Description 8J–39. . . . . . . . . . . . . . . . . . . . . .
Power Window Switch Removal and
Installation 8J–39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window Motor Removal and
Installation 8J–40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8J–41. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.