torque OPEL FRONTERA 1998 Workshop Manual

EXTERIOR/INTERIOR TRIM8J–13
Door Mirror
Door Mirror and Associated Parts
720RS012
Legend
(1) Door Mirror Cover
(2) Door Mirror Connector
(3) Door Mirror
Removal
1. Disconnect the battery ground cable.
2. Remove the door mirror cover(1).
720RW011
3. Remove the door mirror connector.
4. Remove the door mirror.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. When you install the door mirror, install the bolt(1) to
the mirror temporarily, hook the bolt to the door side
hole and tighten the bolt from the inside.
720RS001
2. When installing the door mirror, hold the glass run
lip(2) between the door mirror base(3) and the center
sash(4).
A10RS001
3. Tighten the door mirror fixing bolts to the specified
torque.
Torque: 8 Nꞏm (0.8kgꞏm/69 lb in)

8J–16EXTERIOR/INTERIOR TRIM
14. Remove the quarter upper trim cover.
Remove the rear side clips of the trim cover and pry
the quarter upper trim cover retainers free from the
body panel.
687RS004
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the seat belt anchor bolt to the specified
torque.
Torque: 39 Nꞏm (4.0kgꞏm/29 lb ft)

EXTERIOR/INTERIOR TRIM8J–19
10. Remove the rear seat belt anchor bolt cover (1) and
the anchor bolt (2).
755RW037
11. Remove the front seat belt anchor bolt cover (3) and
the anchor bolt (4).
760RW006
12. Remove the quarter upper trim cover.
Remove the rear side clips of the trim cover and pry
the quarter upper trim cover retainers free from the
body panel.
687RW001
13. Remove the seat belt adjust shoulder anchor plate.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the seat belt anchor bolts to the specified
torque.
Torque: 39 Nꞏm (4.0kgꞏm/29 lb ft)

EXTERIOR/INTERIOR TRIM8J–21
4. Remove the front seat belt anchor bolt cover (3) and
the anchor bolt (4).
760RW006
5. Remove the center pillar upper trim cover (6).
Turn up the finisher (5) and pry the trim cover
retainers free from the body panel.
643RS004
6. Remove the center pillar assist grip.
7. Remove the seat belt anchor plate/adjusut shoulder
anchor assembly.8. Remove the assist grip (7).
Open the both side of the assist grip cover (8) and
remove two fixing screws.
743RW004
9. Remove the roof side trim cover (9).
Turn up the finisher (10) and pry the trim cover
retainers free from the body panel.
643RS005
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Install the seat belt anchor bolts to the specified
torque.
Torque: 39 Nꞏm (4.0kgꞏm/29 lb ft)

EXTERIOR/INTERIOR TRIM8J–37
Luggage Floor Box
Luggage Floor Box and Associated
Parts
643RS006
Legend
(1) Rear Seat
(2) Floor Carpet
(3) Luggage Floor Box
(4) Luggage Floor Box Cover
Remove
1. Fold the rear seat assembly to the front direction.
2. Remove the luggage floor box cover.
Remove the clips which connect the floor carpet
and the luggage floor box cover.
3. Remove the luggage floor box.
Installation
1. Install the luggage floor box.
2. Install the luggage floor box cover.
Rope Hook Set
Rope Hook Set and Associated Parts
676RS003
Legend
(1) Rope Hook Set
(2) Cover
(3) Luggage Floor Carpet
(4) Hook
Removal
1. Remove the rope hook set.
Open the hook cover and hook fixing bolt.
Installation
1. Install the rope hook set.
Tighten the hook fixing bolt to the specified torque.
Torque: 13 Nꞏm (1.3kgꞏm/113 lb in)

EXTERIOR/INTERIOR TRIM8J–41
Main Data and Specifications
Torque Specifications
ApplicationNꞏmkgꞏmlb ftlb in
Door Mirror Fixing Bolts80.8—69
Seat Belt Anchor Bolts394.029—
Hook Fixing Bolt131.3—11 3

SEAT BELT SYSTEM 9A–1
RESTRAINTS
CONTENTS
SEAT BELT SYSTEM
CONTENTS
Seat Belt System . . . . . . . . . . . . . . . . . . . . . . 9A–1
Supplemental Restraint System (SRS) . . . . . 9J–1Restraint Control System . . . . . . . . . . . . . . . . 9J1–1
Service Precaution . . . . . . . . . . . . . . . . . . . . . 9A–1
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–2
Front Seat Belt and Associated Parts
(Long Wheel Base) . . . . . . . . . . . . . . . . . . 9A–2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–3
Front Seat Belt and Associated Parts
(Short Wheel Base) . . . . . . . . . . . . . . . . . . 9A–4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–5
Rear Seat Belt and Associated Parts
(Long Wheel Base) . . . . . . . . . . . . . . . . . . 9A–6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–6
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–7
Rear Seat Belt and Associated Parts
(Short Wheel Base) . . . . . . . . . . . . . . . . . . 9A–8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–8
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–9
Third Seat Belt and Associated Parts
(Long Wheel Base) . . . . . . . . . . . . . . . . . . 9A–10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–10
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–11Front Seat Buckle Assembly . . . . . . . . . . . . . 9A–12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Front Seat Buckle Assembly (W/Pretensioner) 9A–12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Rear Center Seat Belt Buckle Assembly . . . 9A–13
Rear Center Seat Belt Buckle Assembly
and Associated Parts . . . . . . . . . . . . . . . . . 9A–13
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–13
Third Seat Belt Buckle and Lock Assembly . 9A–14
Third Seat Belt Buckle and Lock Assembly
and Associated Parts . . . . . . . . . . . . . . . . . 9A–14
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–14
Rear Seat Lock Assembly . . . . . . . . . . . . . . . 9A–15
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Rear Seat Lock Assembly (Bench Type) . . . 9A–15
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Rear Seat Strikers . . . . . . . . . . . . . . . . . . . . . 9A–16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Third Seat Striker . . . . . . . . . . . . . . . . . . . . . . 9A–16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Main Data and Specifications . . . . . . . . . . . . 9A–17
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fasteners joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fasteners.
When you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

SEAT BELT SYSTEM 9A–3
Inspection of retractor
1. ELR (Emergency Locking Retractor) lock inclining
angle check.
When the retractor is moved gently from its installing
position, make sure it is not locked within 15° in any
directions, and it remains locked at 45° or larger.
2. ELR lock check.
When the seat belt is drawn slowly with the retractor
installed, make sure it is not locked. And when it is
drawn quickly, make sure it is locked.
3. ALR (Automatic Locking Retractor)/ELR check
(Except for driver’s seat).
When rewound after winding out the seat belt, make
sure the seat belt cannot be taken out. After
rewinding, make sure it has returned to its normal
operation.
CAUTION: Do not disassemble the retractor.
Installation
To install, follow the removal steps in the reverse order,
noting the following points;
1. Pass the seat belt through the lower trim cover hole,
and tighten the seat belt anchor bolts to the specified
torque.
Torque: 39 Nꞏm (4.0 kgꞏm/29 lb ft)
2. After installing the trim cover to the body panel
securely, close the lower trim cover.

SEAT BELT SYSTEM 9A–5
Inspection of retractor
1. ELR (Emergency Locking Retractor) lock inclining
angle check.
When the retractor is moved gently from its installing
position, make sure it is not locked within 15° in any
directions, and it remains locked at 45° or larger.
2. ELR lock check.
When the seat belt is drawn slowly with the retractor
installed, make sure it is not locked. And when it is
drawn quickly, make sure it is locked.
3. ALR (Automatic Locking Retractor)/ELR check
(Except for driver’s seat).
When rewound after winding out the seat belt, make
sure the seat belt cannot be taken out. After
rewinding, make sure it has returned to its normal
operation.
CAUTION: Do not disassemble the retractor.
Installation
To install, follow the removal steps in the reverse order,
noting the following points;
1. Pass the seat belt through the lower trim cover hole,
and tighten the seat belt anchor bolts to the specified
torque.
Torque: 39 Nꞏm (4.0 kgꞏm/29 lb ft)
2. After installing the trim cover to the body panel
securely, close the lower trim cover.

SEAT BELT SYSTEM 9A–7
Inspection of retractor
1. ELR (Emergency Locking Retractor) lock inclining
angle check.
When the retractor is moved gently from its installing
position, make sure it is not locked within 15° in any
directions, and it remains locked at 45° or larger.
2. ELR lock check.
When the seat belt is drawn slowly with the retractor
installed, make sure it is not locked. And when it is
drawn quickly, make sure it is locked.
3. ALR (Automatic Locking Retractor)/ELR check
(Except for driver’s seat).
When rewound after winding out the seat belt, make
sure the seat belt cannot be taken out. After
rewinding, make sure it has returned to its normal
operation.
CAUTION: Do not disassemble the retractor.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the seat belt anchor bolts to the specified
torque.
Torque: 39 Nꞏm (4.0 kgꞏm/29 lb ft)