gearbox Peugeot 406 Break 2003 Owner's Manual

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Moving Off
To move off from position P:
 It is essential to press the brake pedal to exit position P (shift lock).
 Select the required function ( R, D, 3, 2or1), then gradually release the pressure on the brake pedal; the vehi-
cle will move off immediately.
You can also move off from position N:
 Release the handbrake, with your foot on the brake.
 Select the required function ( R, D, 3, 2 or 1) then gradually release the pressure on the brake pedal; the vehi-
cle will move off immediately.
The four speed automaticgearbox provides the comfort of integral automatic regulation, enhanced by a sport
programme (switch A) and a snow programme (switch B).
Gear selection gate  Move the lever in the gate to select one of the functions.
Once it has been selected, the indicator light for that function illuminates on the instrument panel display.
P ark (parking): for parkingthe vehicle and startingthe engine, with the handbrake on or off.
R everse: for reversing. Select this function with the vehicle stationary and the engine at idle.
N eutral: for startingthe engine and for parking, with the handbrake on.
D rive: for driving in auto-adaptive mode (automatic changing of the four gears).
3: for urban driving or driving on winding roads, (automatic changing of the first three gears only).
2: for driving on mountain roads or fortowing a trailer (automatic changing of the first two gears only).
1: for tackling steep gradients (selection of first gear only).
Special feature of the gearbox (1.8 litre, 2 litre petrol and 2 litre turbo diesel HDI) Selection of first gear is by press- ing switch Cwith the gear lever in
position 2.
To change out of first gear, pressswitch C again or operate
the lever.
148
12YOUR 406 AT A GLANCE
THE AUTOMATIC AUTOADAPTIVE GEARBOX V6 engine 1.8 litre, 2 litre petrol and 2 litre turbo diesel HDI engines

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Memorising a speed As soon as you reach the chosen speed, press button 2 or 3. This
memorises the speed, which will be maintained automatically. Note: It is possible to accelerate momentarily without disarming the
cruise control. Cancelling the memorised speed If you wish to cancel the memorised speed:
 Press button 4or the brake or clutch pedal.
Recalling the memorised speedAfter cancelling, press button 4. Your vehicle will return to the
last memorised speed.
YOUR 406 AT A GLANCE
13
151
Do not use cruise control on slippery roads or inheavy traffic.
CRUISE CONTROL Cruise control enables the vehicle to maintain a steady speed pro-
grammed by the driver, regardless of the road characteristics and withoutthe driver having to touch the accelerator or brake pedals. In order for it to be memorised, the vehicle speed must be greater than
25 mph (40 km/h) or 37 mph (60 km/h), depending on the engine, with atleast 4th gear engaged (2nd gear for the automatic gearbox). Operation
 Place switch 1 in the ON position.
A speed can now be memorised.
 Place switch 1 in the OFF position to de-activate the system. Changing a memorised speed
To memorise a speed higher than the previous one:
 press button 3;
 release it when you havereached the required speed.
To memorise a speed lower thanthe previous one:  press button 2;
 release it when you havereached the required speed.
Cancelling the cruise control  place switch 1in the OFFposi-
tion or switch off the ignition.

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SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
The servicing cycle consists of alternating 2 types of service A and C, intermediate visits, and a few additional operations depending on your vehicle; these correspond to key stages in the life of your 406. Level B service is designed for less recent vehicles.When the first service is carried out and at each subsequent service, your dealer will advise you of the type and content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol engine. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first. 80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

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MAINTENANCE OF YOUR 406 21
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

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MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning: only use 5W40 oil for 2.2 litre HDI engines. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
+ maintenance of particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first. MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,000 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)

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MAINTENANCE OF YOUR 406 23

All driving conditions. oArduous conditions. * According to destination.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter.- Fuel filter (Petrol only).- Fuel filter element (Diesel only).- Air filter element.- Spark plugs (Petrol only).HPI
- Operation of lights and indicators.- Condition of glass, headlamp & light lenses and mirrors.- Horn.- Windscreen washer jets.- Condition of wiper blades.- Condition and tension of the ancillary drive belts.- Handbrake.- Condition of hydraulic circuits (hoses and covers.- Condition of rubber boots and gaiters.- Brake pads. o- Play in hubs, link rods, ball joints, flexible mountings.- Shock absorbers.- Rear drum brake lining wear.- Condition and pressure of tyres (including spare wheel).- Emission control check (Petrol only).- Smoke opacity (Diesel only).- Passenger compartment filter (according to specification).o- Visual check of the whole vehicle.
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
- Courtesy vehicle.
SERVICE*
Level
Operation Description of OperationFirst ServiceA C Intermediate- Engine oil.- Bleed fuel filter (Diesel only).
- Engine oil (check + top-up).- Gearbox level (check + top-up).- Battery level (check + top-up) if cap is removable.- Front/rear screen wash level (check + top-up).- Coolant level (check + top-up).- Brake fluid level (check + top-up).- Power steering fluid level (check + top-up, according to specification).

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25
MAINTENANCE OF YOUR 406
Recommendations for recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use synthetic oils of 'superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-ity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the 'Arduous Con-ditions' servicing schedule, whichspecifies shorter service intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W80 PR 9736.41 75W80
ONLY
Automatic Gearbox ATF 4HP20-AL4 PR 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730.A1*
Brake circuit PEUGEOT DOT4Cooling circuit
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other recommended products

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YOUR 406 IN DETAIL129
1 -
Fuel filler cap warning light.
2 - Door open warning light.
3 - Dipped beam headlamps indicator light.
4 - Main beam headlamps indicatorlight.
5 - Rev. counter.
6 - Left-hand direction indicator.
7 - Central (STOP) warning light.
8 - Low fuel level warning light.
9 - Fuel gauge. 10 -
Service indicator, oil level
and total distance recorder.
11 - Right-hand direction indicator.
12 - Speedometer.
13 - Clogging of the particulateemission filter warning light(Diesel).
14 - Front fog lamp indicator light.
15 - Rear fog lamp indicator light.
16 - Dynamic stability control(ASR/ESP) indicator light(petrol versions only). 17 -
Low coolant level warning light.
18 - Coolant temperature indicator.
19 - Trip recorder zero reset.
20 - Handbrake and low brake fluid level warning light.
21 - Seat belt not fastened warning light.
22 - Air bags warning light.
23 - ABS system warning light.
24 - Engine diagnostics warninglight*.
25 - Battery charge warning light.
26 - Diesel engine pre-heating
indicator light.
27 - Passenger air bag disarmingwarning light.
28 - Water in diesel filter warning
light.
29 - Front brake pad wear warninglight.
30 - Engine oil pressure warninglight.
31 - Operating programmes.
32 - Gear lever position indicator.
33 - Electronic immobiliser warninglight.
34 - Lighting rheostat.
35 - Engine oil temperature.
* According to engine.
INSTRUMENT PANEL DIALS: AUTOMATIC GEARBOX

DRIVING Y0UR 406
148
THE AUTOMATIC AUTOADAPTIVE GEARBOX The 4-gear
automaticgearbox provides the comfort of integral automatic
regulation, enhanced by a sport programme (switchA) and a snow
programme (switchB).
Gear selection gate
Ð Move the lever in the gate to select one of the functions. Once the position has been selected, the indicator light for that function is displayed on the instrument panel.
P ark (parking): for immobilisingthe vehicle and for startingthe engine, with the
handbrake on or off. R everse: to drive in reverse gear(select this position when the vehicle is sta-
tionary, engine at idle).N eutral: for starting the engine and forparking , with the handbrake on.
D rive: to drive in auto-adaptive mode (with automatic changing of the four
gears).3: for urban driving or for driving on winding roads(automatic changing of the
first three gears only).
2: for mountain roads or for towing a trailer (automatic changing of the first two
gears only).
1: or tackling steep gradients (selection of first gear only).
Special feature of the gearbox (1.8 and 2 litre petrol engines, 2 litre turbo diesel HDI engine) Selection of first gear is by pressing switch C, with the lever in position 2.
To change out of first gear, press switch Cagain or move the selector lever.
V6 Engine 1.8 litre and 2 litre petrol engines, 2 litre turbo diesel
HDIengine
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Automatic operation Automatic changing of thefour
gears :
 Select function Din the gate.
The gearbox always selects the most suitable gear on the basis of the fol-lowing parameters:
Ð driving style,
Ð road characteristics,
Ð the vehicle's load.The gearbox operates in auto-
adaptive mode without any action
on your part.
Moving off
With the engine running, to move off with the selector lever in position
P:
 It is essential to press the brakepedal to exit position P (shift
lock),
 Select the required function ( R, D,
3 , 2 or 1) then gradually release
the pressure on the brake pedal;the vehicle will move offimme-
diately.
You can also move off with the se-lector lever in position N:
 Release the handbrake with yourfoot on the brake,
 Select the required function ( R,D ,
3 , 2 or 1) then gradually release
the pressure on the brake pedal;the vehicle will move offimme-
diately.
DRIVING Y0UR 406 149
When the engine is idling, with the brakes not ap-plied, if function R,D, 3, 2
or 1is selected, the ve-
hicle will move even if you are notaccelerating. For this reason, do not leave
children unsupervised inside the vehicle, when the engine isrunning. When maintenance operations need to be carried out with theengine running, apply the hand-brake and select function P.
Never select function Nwhen the
vehicle is moving. Never select functions Por R
unless the vehicle is stationary.Do not change from one position to another to improve braking effi-ciency on a slippery surface.
With the selector lever in position P , it will be impossible to change
to another position if your batteryis flat.
Remarks:
To obtain maximum acceleration
without touching the gear lever,press the accelerator pedal down as
far as it will go (kickdown). The gear-box will change down automaticallyor stay in the gear selected, up tomaximum engine speed. When braking, the gearbox changes down automatically so as to provide
efficient engine braking.
If you take your foot off the accele-
rator suddenly, the gearbox will not
change up, so as to improve safety.