RAM 1500 2021 Owners Manual
Manufacturer: RAM, Model Year: 2021, Model line: 1500, Model: RAM 1500 2021Pages: 496, PDF Size: 20.89 MB
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SERVICING AND MAINTENANCE409
MAINTENANCE-FREE BATTERY 
Your vehicle is equipped with a 
maintenance-free battery. You will never have 
to add water, and periodic maintenance is not 
required.
PRESSURE WASHING
Cleaning the engine compartment with a high 
pressure washer is not recommended.
VEHICLE MAINTENANCE 
An authorized dealer has the qualified service 
personnel, special tools, and equipment to 
perform all service operations in an expert 
manner. Service Manuals are available which 
include detailed service information for your 
vehicle. Refer to these Service Manuals before 
attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control 
systems may void your warranty and could 
result in civil penalties being assessed against 
you.
WARNING!
Battery fluid is a corrosive acid solution and 
can burn or even blind you. Do not allow 
battery fluid to contact your eyes, skin, or 
clothing. Do not lean over a battery when 
attaching clamps. If acid splashes in eyes 
or on skin, flush the area immediately with 
large amounts of water  Úpage 386.
Battery gas is flammable and explosive. 
Keep flame or sparks away from the 
battery. Do not use a booster battery or any 
other booster source with an output greater 
than 12 Volts. Do not allow cable clamps to 
touch each other.
Battery posts, terminals, and related acces -
sories contain lead and lead compounds. 
Wash hands after handling.
CAUTION!
It is essential when replacing the cables on 
the battery that the positive cable is 
attached to the positive post and the nega -
tive cable is attached to the negative post. 
Battery posts are marked positive (+) and 
negative (-) and are identified on the battery 
case. Cable clamps should be tight on the 
terminal posts and free of corrosion.
If a “fast charger” is used while the battery 
is in the vehicle, disconnect both vehicle 
battery cables before connecting the 
charger to the battery. Do not use a “fast 
charger” to provide starting voltage.
CAUTION!
Precautions have been taken to safeguard all 
parts and connections however, the 
pressures generated by these machines is 
such that complete protection against water 
ingress cannot be guaranteed.
WARNING!
You can be badly injured working on or 
around a motor vehicle. Only do service work 
for which you have the knowledge and the 
proper equipment. If you have any doubt 
about your ability to perform a service job, 
take your vehicle to a competent mechanic.
8
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410SERVICING AND MAINTENANCE  
ENGINE OIL — GAS ENGINE 
Engine Oil Selection — Gasoline Engine 
For best performance and maximum protection 
under all types of operating conditions, FCA only 
recommends engine oils that are API Certified 
and meet the requirements of FCA Material 
Standard MS-6395.
NOTE:
Hemi engines (5.7L) at times can tick right after 
startup and then quiet down after approxi -
mately 30 seconds. This is normal and will not 
harm the engine. This characteristic can be 
caused by short drive cycles. For example, if the 
vehicle is started then shut off after driving a 
short distance. Upon restarting, you may experi -
ence a ticking sound. Other causes could be if 
the vehicle is unused for an extended period of 
time, incorrect oil, extended oil changes or 
extended idling. If the engine continues to tick 
or if the Malfunction Indicator Light (MIL) comes 
on, see the nearest authorized dealer.
Engine Oil Selection — Diesel Engine
For best performance and maximum protection 
under all types of operating conditions, FCA 
recommends engine oils that meet the 
requirements of FCA Material Standard  MS-12991, and that are API SN certified and 
meet the requirements of FCA LLC.
American Petroleum Institute (API) Engine 
Oil Identification Symbol 
This symbol means that the oil has 
been certified by the American 
Petroleum Institute (API). The 
manufacturer only recommends API 
Certified engine oils.
This symbol certifies 0W-20, 5W-20, 0W-30, 
5W-30 and 10W-30 engine oils.
Synthetic Engine Oils  
You may use synthetic engine oils provided the 
recommended oil quality requirements are met, 
and the recommended maintenance intervals 
for oil and filter changes are followed.
Synthetic engine oils which do not have both the 
engine oil certification mark and the correct SAE 
viscosity grade number should not be used.
Materials Added To Engine Oil 
FCA strongly recommends against the addition 
of any additives (other than leak detection dyes) 
to the engine oil. Engine oil is an engineered 
product and its performance may be impaired 
by supplemental additives.
Disposing Of Used Engine Oil And Oil 
Filters 
Care should be taken in disposing of used 
engine oil and oil filters from your vehicle. Used 
oil and oil filters, indiscriminately discarded, can 
present a problem to the environment. Contact 
an authorized dealer, service station or 
governmental agency for advice on how and 
where used oil and oil filters can be safely 
discarded in your area.
ENGINE OIL FILTER  
The engine oil filter should be replaced with a 
new filter at every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be 
used for replacement. The quality of 
replacement filters varies considerably. Only 
high quality Mopar certified filters should be 
used.
CAUTION!
Do not use chemical flushes in your engine oil 
as the chemicals can damage your engine. 
Such damage is not covered by the New 
Vehicle Limited Warranty.
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SERVICING AND MAINTENANCE411
ENGINE AIR CLEANER FILTER  
For the proper maintenance intervals  
Úpage 395.
NOTE:
Be sure to follow the “Severe Duty Conditions” 
maintenance interval if applicable.
Engine Air Cleaner Filter Selection
The quality of replacement filters varies 
considerably. Only high quality Mopar certified 
filters should be used.
Engine Air Cleaner Filter Inspection And 
Replacement
Inspect engine air cleaner filter for dirt and or 
debris, if you find evidence of either dirt or 
debris you should change your engine air 
cleaner filter.
Engine Air Cleaner Filter Removal
1. With suitable tool fully loosen (six)  fasteners on the engine air cleaner filter 
cover.
Engine Air Cleaner Filter
 2. Lift the engine air cleaner filter cover to 
access the engine air cleaner filter.
3. Remove the engine air cleaner filter from  the housing assembly.
Engine Air Cleaner Filter
WARNING!
The air induction system (air cleaner, hoses, 
etc.) can provide a measure of protection in 
the case of engine backfire. Do not remove 
the air induction system (air cleaner, hoses, 
etc.) unless such removal is necessary for 
repair or maintenance. Make sure that no 
one is near the engine compartment before 
starting the vehicle with the air induction 
system (air cleaner, hoses, etc.) removed. 
Failure to do so can result in serious personal 
injury.
1 — Fasteners
2 — Engine Air Cleaner Filter Cover
1 — Engine Air Cleaner Filter Cover
2 — Engine Air Cleaner Filter
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412SERVICING AND MAINTENANCE  
(Continued)
Engine Air Cleaner Filter Installation
NOTE:
Inspect and clean the housing if dirt or debris is 
present before replacing the engine air cleaner 
filter.
1. Install the engine air cleaner filter into the  housing assembly with the engine air 
cleaner filter inspection surface facing 
downward.
2. Install the engine air cleaner filter cover  onto the housing assembly.
3. Tighten the fasteners (six) on the engine air  cleaner filter assembly.
DRAINING FUEL/WATER SEPARATOR 
F
ILTER — DIESEL ENGINE 
The fuel/water separator filter housing is 
located inside the frame rail, behind the left 
front wheel. The best access to this water drain 
valve is from under the vehicle. If water is detected in the water separator while 
the engine is running, or while the ignition 
switch is in the ON/RUN position, the “Water In 
Fuel Indicator Light” will illuminate and an 
audible chime will be heard. At this point, you 
should stop the engine and drain the water from 
the filter housing.
Fuel Filter Assembly
 If the “Water In Fuel Indicator Light” comes on 
and a single chime is heard while you are 
driving, or with the ignition in the ON position, 
there may be a problem with your water 
separator wiring or sensor. See an authorized 
dealer for service.
Upon proper draining of the water from the fuel 
filter, the “Water In Fuel Indicator Light” will 
remain illuminated for approximately 10 
seconds. If the water was drained while the 
engine was running, the “Water In Fuel Indicator 
Light” may remain on for approximately three 
minutes.
NOTE:
Care should be taken in disposing of used fluids 
from your vehicle. Used fluids, indiscriminately 
discarded, can present a problem to the envi
-
ronment. Contact an authorized dealer, service 
station, or government agency for advice on 
recycling programs and for where used fluids 
and filters can be properly disposed of in your 
area.
CAUTION!
Do not drain the fuel/water separator filter 
when the engine is running.
Diesel fuel will damage blacktop paving 
surfaces. Drain the filter into an appro-
priate container.
1 — Water In Fuel Drain Valve
CAUTION!  (Continued)CAUTION!
If the “Water In Fuel Indicator Light” remains 
on, DO NOT START the engine before you 
drain water from the fuel filter to avoid engine 
damage.
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SERVICING AND MAINTENANCE413
Drain the fuel/water separator filter when the 
“Water In Fuel Indicator Light” is ON. Within 
10 minutes of vehicle shutdown, turn the filter 
drain valve (located on the bottom of the filter 
housing) counterclockwise to drain fuel/water, 
then turn the ignition switch to the ON position, 
and allow any accumulated water to drain. 
Leave the drain valve open until all water and 
contaminants have been removed. When clean 
fuel is visible, close the drain valve by turning it 
clockwise, and turn the ignition switch to OFF.
If more than two ounces or 60 milliliters of fuel 
have been drained  Úpage 414.
UNDERBODY MOUNTED FUEL FILTER 
R
EPLACEMENT — DIESEL ENGINE
NOTE:
Using a fuel filter that does not meet FCA’s filtra-
tion and water separating requirements can 
severely impact fuel system life and reliability. 
Under normal conditions the diesel fuel filter 
should be replaced every 20,000 miles (every 
other oil change). If the vehicle is being used in 
severe operating conditions, or In certain 
geographical areas of the country (Pennsyl -
vania, New York, Ohio, Maryland, West Virginia, 
Arkansas, Oklahoma, Kansas, Iowa, Missouri  and Nebraska) due to fuel cleanliness’ issues, 
it’s recommended to replace the fuel filter every 
10,000 miles.
Fuel Filter Assembly
 1. Turn engine off.
2. Place a drain pan under the fuel filter 
assembly.
3. Open the water drain valve, and let any  accumulated water drain.
4. Close the water drain valve.
5. Remove bottom cover using a strap wrench.  Rotate counterclockwise for removal. 
Remove the used o-ring and discard it.
6. Remove the used filter cartridge from the  housing and dispose of it according to your 
local regulations.
7. Wipe the sealing surfaces of the lid and  housing clean.
8. Install a new o-ring into the ring groove on  the filter housing and lubricate with clean 
engine oil.
CAUTION!
Diesel fuel will damage blacktop paving 
surfaces. Drain the filter into an appro-
priate container.
Do not prefill the fuel filter when installing a 
new fuel filter. There is a possibility debris 
could be introduced into the fuel filter 
during this action. It is best to install the 
filter dry and allow the in-tank lift pump to 
prime the fuel system.
1 — Water In Fuel Drain Valve
2 — Fuel Filter Access
8
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414SERVICING AND MAINTENANCE  
PRIMING IF THE ENGINE HAS RUN OUT 
O
F FUEL — DIESEL ENGINE
1. Add a substantial amount of fuel to the 
tank, approximately 2 to 5 gal (8 L to 19 L).
2. Press ignition switch twice without your foot  on brake to put vehicle in ON/RUN position. 
This will activate the in tank fuel pump for 
approximately 30 seconds. Repeat this 
process twice.
3. Start the engine using the “Normal Starting”  procedure  Ú page 144.
NOTE:
The engine may run rough until the air is forced 
from all the fuel lines. NOTE:
Use of biodiesel mixture in excess of 20% can 
negatively impact the fuel filter's ability to 
separate water from the fuel, resulting in 
high pressure fuel system corrosion or 
damage.
In addition, commercially available fuel addi
-
tives are not necessary for the proper opera -
tion of your diesel engine.
For extreme cold conditions, "Mopar 
Premium Diesel Fuel Treatment" is recom -
mended to assist with cold starting.
INTERVENTION REGENERATION 
S
TRATEGY — MESSAGE PROCESS FLOW 
(D
IESEL ENGINE)
This engine meets all required diesel engine 
emissions standards. To achieve these 
emissions standards, your vehicle is equipped 
with a state-of-the-art engine and exhaust 
system. These systems are seamlessly 
integrated into your vehicle and managed by 
the Powertrain Control Module (PCM). The PCM 
manages engine combustion to allow the 
exhaust system’s catalyst to trap and burn 
Particulate Matter (PM) pollutants, with no input 
or interaction on your part.
Additionally, your vehicle has the ability to alert 
you to additional maintenance required on your 
vehicle or engine  Ú page 114.WARNING!
Do not open the high pressure fuel system 
with the engine running. Engine operation 
causes high fuel pressure. High pressure fuel 
spray can cause serious injury or death.
CAUTION!
The starter motor will engage for 
approximately 30 seconds at a time. Allow 
two minutes between cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel 
blending agent. They can be unstable under 
certain conditions and be hazardous or 
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or 
gasoline, the use of these fuels can cause 
damage to the fuel system.
WARNING!
A hot exhaust system can start a fire if you 
park over materials that can burn, such as 
grass or leaves, and those items that come 
into contact with your exhaust system. Do not 
park or operate your vehicle in areas where 
your exhaust system can contact anything 
that can burn.
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SERVICING AND MAINTENANCE415
DIESEL EXHAUST FLUID
Diesel Exhaust Fluid (DEF) sometimes known 
simply by the name of its active component, 
UREA—is a key component of Selective Catalytic 
Reduction (SCR) systems, which help diesel 
vehicles meet stringent emission regulations. 
DEF is a liquid reducing agent that reacts with 
engine exhaust in the presence of a catalyst to 
convert smog-forming nitrogen oxides (NOx) 
into harmless nitrogen and water vapor.
Refer to Engine Fluids And Lubricants  
Úpage 475 for further information.
AIR CONDITIONER MAINTENANCE   
For best possible performance, your air 
conditioner should be checked and serviced by 
an authorized dealer at the start of each warm 
season. This service should include cleaning of 
the condenser fins and a performance test. 
Drive belt tension should also be checked at 
this time.
Refrigerant Recovery And Recycling — 
R–1234yf 
R–1234yf Air Conditioning Refrigerant is a 
hydrofluoroolefin (HFO) that is endorsed by the 
Environmental Protection Agency and is an 
ozone-friendly substance with a low 
global-warming potential. It is recommended 
that air conditioning service be performed by an 
authorized dealer using recovery and recycling 
equipment.
NOTE:
Use only FCA approved A/C system PAG 
compressor oil, and refrigerants.
Cabin Filter Replacement (A/C Air Filter) 
For the proper maintenance intervals  
Úpage 395.
WARNING!
Use only refrigerants and compressor lubri -
cants approved by FCA for your air condi -
tioning system. Some unapproved 
refrigerants are flammable and can 
explode, injuring you. Other unapproved 
refrigerants or lubricants can cause the 
system to fail, requiring costly repairs. 
Refer to Warranty Information Book, for 
further warranty information.
The air conditioning system contains refrig -
erant under high pressure. To avoid risk of 
personal injury or damage to the system, 
adding refrigerant or any repair requiring 
lines to be disconnected should be done by 
an experienced technician.
CAUTION!
Do not use chemical flushes in your air 
conditioning system as the chemicals can 
damage your air conditioning components. 
Such damage is not covered by the New 
Vehicle Limited Warranty.
WARNING!
Do not remove the cabin air filter while the 
vehicle is running, or while the ignition is in 
the ACC or ON/RUN mode. With the cabin air 
filter removed and the blower operating, the 
blower can contact hands and may propel dirt 
and debris into your eyes, resulting in 
personal injury.
8
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416SERVICING AND MAINTENANCE  
The cabin air filter is located in the fresh air inlet 
behind the glove compartment. Perform the 
following procedure to replace the filter:
1. Open the glove compartment and remove 
all contents.
2. With the glove compartment door open,  remove the glove compartment tension 
tether and tether clip by sliding the clip 
toward the face of the glove compartment 
door. Lift the clip out of glove compartment 
door and release into dash panel.
Right Side Of Glove Compartment
 3. There are glove compartment travel stops 
on both sides of the glove compartment 
door. Push inward on both sides of the glove 
compartment to release the glove 
compartment travel stops.
Glove Compartment
4. Disengage the glove compartment door  from its hinges by opening the glove 
compartment past the travel stop and 
pulling it toward you. 5. Remove the filter cover by pushing in on the 
finger tabs on each end of the filter cover.
Filter Cover
Filter Cover Removal
1 — Glove Compartment Door
2 — Glove Compartment Tension Tether
1 — Glove Compartment Travel Stop
2 — Glove Compartment Tension Tether
3 — Glove Compartment Door
1 — Finger Tabs
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SERVICING AND MAINTENANCE417
6. Remove the cabin air filter by pulling it 
straight out of the housing.
Cabin Air Filter
7. Install the cabin air filter with the arrow on  the filter pointing toward the floor. When 
installing the filter cover, press on each end 
until you hear an audible click.
8. Reinstall the glove compartment on the  hinges. 9. Pull the tension tether outward and reinstall 
the glove compartment past the travel stops 
by pushing in on the glove compartment 
sides.
Glove Compartment
NOTE:
Ensure the glove compartment door hinges and 
glove compartment travel stops are fully 
engaged.
10. Reattach the glove compartment tension  tether by inserting the tether clip in the 
glove compartment and sliding the clip 
away from the face of the glove 
compartment door.ACCESSORY DRIVE BELT INSPECTION
When inspecting accessory drive belts, small 
cracks that run across the ribbed surface of the 
belt from rib to rib, are considered normal. This 
is not a reason to replace the belt. However, 
cracks running along a rib (not across) are not 
normal. Any belt with cracks running along a rib 
must be replaced. Also have the belt replaced if 
it has excessive wear, frayed cords or severe 
glazing.CAUTION!
The cabin air filter is identified with an arrow 
to indicate airflow direction through the filter. 
Failure to properly install the filter will result 
in the need to replace it more often.
1 — Glove Compartment Travel Stop
2 — Glove Compartment Tension Tether
3 — Glove Compartment Door
WARNING!
Do not attempt to inspect an accessory 
drive belt with vehicle running.
When working near the radiator cooling fan, 
disconnect the fan motor lead. The fan is 
temperature controlled and can start at any 
time regardless of ignition mode. You could 
be injured by the moving fan blades.
You can be badly injured working on or 
around a motor vehicle. Only do service 
work for which you have the knowledge and 
the proper equipment. If you have any 
doubt about your ability to perform a 
service job, take your vehicle to a compe -
tent mechanic.
8
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418SERVICING AND MAINTENANCE  
Accessory Belt (Serpentine Belt)
Conditions that would require replacement:
Rib chunking (one or more ribs has sepa -
rated from belt body)
Rib or belt wear
Longitudinal belt cracking (cracks between 
two ribs)
Belt slips
“Groove jumping" (belt does not maintain 
correct position on pulley)
Belt broken
Noise (objectionable squeal, squeak, or 
rumble is heard or felt while drive belt is in 
operation) NOTE:
Identify and correct problem before new belt is 
installed.
NOTE:
If your vehicle is equipped with a Stop/Start, 
belt must be replaced with an OEM grade 
Mopar belt.
Some conditions can be caused by a faulty 
component such as a belt pulley. Belt pulleys 
should be carefully inspected for damage and 
proper alignment.
Belt replacement on some models requires the 
use of special tools, we recommend having your 
vehicle serviced at an authorized dealer.
BODY LUBRICATION  
Locks and all body pivot points, including such 
items as seat tracks, door hinge pivot points 
and rollers, liftgate, tailgate, decklid, sliding 
doors and hood hinges, should be lubricated 
periodically. Use a lithium-based grease, such 
as Mopar Spray White Lube to assure quiet, 
easy operation and to protect against rust and 
wear. Prior to the application of any lubricant, 
the parts concerned should be wiped clean to 
remove dust and grit; after lubricating excess oil 
and grease should be removed. Particular  attention should also be given to hood latching 
components to ensure proper function. When 
performing other underhood services, the hood 
latch release mechanism, and safety catch 
should be cleaned and lubricated.
The external lock cylinders should be lubricated 
twice a year, preferably in the Autumn and 
Spring. Apply a small amount of a high quality 
lubricant, such as Mopar Lock Cylinder 
Lubricant directly into the lock cylinder.
WINDSHIELD WIPER BLADES  
Clean the rubber edges of the wiper blades and 
the windshield periodically with a sponge or soft 
cloth and a mild nonabrasive cleaner. This will 
remove accumulations of salt or road film.
Operation of the wipers on dry glass for long 
periods may cause deterioration of the wiper 
blades. Always use washer fluid when using the 
wipers to remove salt or dirt from a dry 
windshield.
Avoid using the wiper blades to remove frost or 
ice from the windshield. Keep the blade rubber 
out of contact with petroleum products such as 
engine oil, gasoline, etc.
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