check engine RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Workshop Manual

JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 1BATTERY VOLTAGEFiche n° 27
XR25 aid: Battery voltage ignition on, Minimum< # 04 < Maximum
Battery voltage idle speed, Minimum< # 04 < Maximum
No fault bargraphs should be illuminated.
No consumersNOTES
If # 04 < Minimum, the battery is discharged:
Check the charging circuit to determine the cause of this fault.
Ignition on
If # 04 > Maximum, the battery may be overcharged:
Check the charging voltage is correct with and without consumers.
If # 04 < Minimum, the charging voltage is too low:
Check the charging circuit to determine the cause of this fault.
At idle speed
If # 04 > Maximum, the charging voltage is too high:
The alternator regulator is faulty. Repair this fault and check the electrolyte level in the battery.
NOTE:
The battery and the charging circuit may be checked using the OPTIMA 5800 station (measurement does
not require the battery to be disconnected, which retains the memories of the computers).
17-181

Check the insulation and the continuity of the line:
Computer 19 C Throttle potentiometer
Computer 45 B Throttle potentiometer
Computer 46 A Throttle potentiometer
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 2THROTTLE POTENTIOMETERFiche n° 27
XR25 aid:# 17 outside tolerances
# 17 does not vary when throttle moves
Status BG 2LH or 2RH, incorrect illumination

No fault bargraphs should be illuminated.
Ignition on or engine running.NOTES
Status bargraph 2RH
incorrect illuminationNoneNOTES
Check the resistance of the throttle potentiometer.
Replace the throttle potentiometer if necessary.
# 17 is fixedNoneNOTES
Check the resistance of the throttle potentiometer when the throttle is activated.
If the resistance varies, check the electrical lines of the sensor.
If the resistance does not vary, check that the sensor is connected mechanically to the throttle.
If necessary, replace the sensor.
# 17 outside tolerancesNoneNOTES
Check the upper and lower stops of the throttle.
Check the accelerator control (points of resistance and friction).
Repair.
17-182

Check the insulation, continuity and that there is no interference resistance on the electrical line :
Computer 15 2 Coolant temperature sensor
Computer 44 1 Coolant temperature sensor
Repair.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 3COOLANT TEMPERATURE
XR25 aid:# 02 = Engine temperature ± 5 °C
No fault bargraphs should be illuminated.
NOTES
If the value read is inconsistent, check the sensor correctly follows the standard table of values for
"resistance as a function of temperature".
Replace the sensor if the values are incorrect (
NOTE : If a sensor is incorrect, this is often due to an electric
shock).
17-183

Check the insulation, continuity and that there is no interference resistance on the electrical line :
Computer 20 2 Air temperature sensor
Computer 46 1 Air temperature sensor
Repair.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 4AIR TEMPERATUREFiche n° 27
XR25 aid:# 03 = Temperature under the bonnet ± 5 °C
No fault bargraphs should be illuminated.
NOTES
If the value read is incoherent, check the sensor correctly follows the standard table of values for
"resistance as a function of temperature".
Replace the sensor if the values are incorrect (
NOTE : If a sensor is incorrect, this is often due to an electric
shock).
17-184

Check the insulation, continuity and that there is no interference resistance on the electrical line :
Computer 33 B Flywheel signal sensor
Computer 34 A Flywheel signal sensor
Repair.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 5TDC DETECTIONFiche n° 27
XR25 aid:Status BG 3LH, incorrect illumination
No fault bargraphs should be illuminated.
When the starter motor is activated.NOTES
Check the resistance of the TDC sensor.
Replace the sensor if necessary.
Check the sensor is correctly mounted.
Repair if necessary.
Check the condition of the target (if it has been removed).
Repair if necessary.
17-185

Check the insulation and continuity of the wiring:
Fuel pump relay 5 Impact sensor
Impact sensor C1 Fuel pump
Repair if necessary.
Check the 25A fuel pump fuse.
Check the insulation and continuity of the wiring:
Fuel pump fuse 3 Fuel pump relay
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 6FUEL PUMPFiche n° 27
XR25 aid: The command mode should cause the fuel pump to operate.
No fault bargraphs should be illuminated.
NOTES
Check the hygiene and presence of earth on track C2 of the fuel pump.
If + 12 V is not reaching the fuel pump, replace the fuel pump relay.
If + 12 V is reaching the fuel pump, replace the fuel pump.
17-186

Check the insulation and continuity of the line:
Computer 8 D Idle speed regulation motor
Computer 35 A Idle speed regulation motor
Computer 9 B Idle speed regulation motor
Computer 36 C Idle speed regulation motor
Repair if necessary and continue fault finding using the value for # 06.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 7IDLE SPEED REGULATION Fiche n° 27
XR25 aid: Engine speed , Minimum < # 06 < Maximum
No fault bargraphs should be illuminated.
NOTES
Check the resistance of the idle speed regulation stepping motor.
Replace the idle speed regulation valve if necessary.
# 06 < MinimumThe idle speed is too lowNOTES
Idle speed regulation is not maintaining the idle speed.
- Clean the air supply circuit (throttle body, idle speed regulation valve), since it is probably
contaminated.
- Check the engine oil level (too high ---> splashing).
- Check and ensure correct fuel pressure.
- Using the OPTIMA 5800 station, check the engine compression.
- Check the valve clearances and the timing.
If all these points are correct, replace the idle regulation motor.
# 06 > MaximumThe idle speed is too highNOTES
An air leak may be affecting the idle speed regulation programming.
- Check the connections on the manifold.
- Check the hygiene of the pipes on the manifold.
- Check the pneumatically controlled solenoid valves.
- Check the manifold gaskets.
- Check the throttle body seals.
- Check the sealing of the brake servo.
- Check the restrictions are present in the oil vapour rebreathing circuit.
- Check the fuel pressure.
If all these points are correct, replace the idle speed regulation motor.
17-187

The pinking sensor should give a signal which is variable and not zero, to prove that it is recording the
mechanical vibrations of the engine.
If the signal is zero:
- Check the sensor is correctly screwed in.
- Check the insulation and continuity of the wiring:
Computer 54 2 Pinking sensor
Computer 44 1 Pinking sensor
Computer 2 Pinking sensor screening
If necessary, replace the sensor.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 8ANTI-PINKING CIRCUITFiche n° 27
XR25 aid:# 13 is not zero and variable for fast idle or under load
No fault bargraphs should be illuminated.
NOTES
17-188

Check the insulation, the continuity and that there is no interference on the
line:
Computer 45 C Pressure sensor
Computer 44 A Pressure sensor
Computer 16 B Pressure sensor
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 9PRESSURE CIRCUITFiche n° 27
XR25 aid: Ignition on # 01 not coherent
At idle speed # 01 < Minimum or # 01 > Maximum
# 16 not coherent
No fault bargraphs should be illuminated.NOTES
# 01 not coherent
ignition on
# 01 < Minimum at idle
speed
# 16 not coherent
If all these points are correct, replace the sensor.
A vacuum pump with a pressure gauge may be used to check coherence with
# 01 and to show a faulty sensor.
# 01 > Maximum at idle
speedThe manifold pressure is often a sign of incorrect engine operation. Check
- the sealing of the pipe between the manifold and the sensor,
- the valve clearances,
- the canister bleed valve which should be closed at idle speed,
- cylinder compression using the OPTIMA 5800 station.
If all these points are correct, replace the sensor.
A vacuum pump with a pressure gauge may be used to check coherence with
# 01 and to show a faulty sensor.
17-189

JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 10RICHNESS REGULATIONFiche n° 27
XR25 aid: Richness regulation faulty
No fault bargraphs should be illuminated.
Ignition correct (a check may be made using the OPTIMA 5800 station).
No other status bargraph should show a fault.NOTES
Check the sealing of the canister bleed valve (a leak can disrupt the richness considerably).
Check the sealing of the exhaust pipe upstream from the oxygen sensor.
Check the sealing of the inlet manifold.
If the vehicle has only been driven in town, the sensor is contaminated (try driving under load).
Check the fuel pressure.
If the idle speed is unstable, check the valve clearances.
Check the injectors (flow and shape of the jet).
If necessary, replace the oxygen sensor.
17-190