check engine RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Workshop Manual

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
55 tracks
Engine warm, at idle speed, after fan assembly has operated at least once(air
conditioning not selected)NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
4 Interpretation of
normally illuminated
bargraphs
-
Code present
No load recognition
Engine speed information
received
+ after ignition information
received
Locking relay control effective
Idle speed regulation active
Richness regulation active1
2
5
4
6
6
3
17-212

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
55 tracks
Engine warm, at idle speed, after fan assembly has operated at least once (air
conditioning not selected)NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
4
(cont)Interpretation of
normally illuminated
bargraphs (cont)
-
Fuel pump active
Always illuminated if air
conditioning option available
Illuminates after erasing the
memory to indicate that the
operation has been carried out
correctly
Computer configured for:
Manual gearbox (G50*2*)
Automatic
transmission(G50*1*)
7
19
9
19
12
17-213

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
55 tracks
NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
5 Engine idle speed Without air
conditioning
# 06
# 12
# 44
With air
conditioning
and without
fast idle
request
# 06
# 44
With air
conditioning
and fast idle
request
# 06
# 44X = 740 ± 50 rpm
4 % < X < 14 %
X ≈ 300 W

X = 740 ± 50 rpm
300 ≤ X ≤ 4000 W
X = 850 ± 50 rpm
300 ≤ X ≤ 4000 W
6Anti-pinking noise
measurement# 13
(3500 rpm, no
load) X variable and not zero
Engine warm, at idle speed, after fan assembly has operated at least once (air
conditioning not selected)
6
9
9
10
9
10
17-214

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
55 tracks
NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
7 Manifold pressure# 01
no consumers X is variable and is
approximately
270 ≤ X ≤ 430 mb
(this pressure varies with
altitude)
8 Richness regulation Stable engine
speed of 2500
rpm then idle
speed
# 05
# 35X varies in the range from 50 to
900 mV approximately
X is close to 128 and varies
slightly
with a maximum of 255
and minimum of 0
9Adaptive idle speed
correction# 21- 4.3 % < X < 3.9 %
(average value after erasing
the memory : 0)
10 Canister bleed# 23Canister bleed is prevented.
The solenoid valve remains
closed. X = 0.7 %
11 PAS pressostat# 06X = 800 rpm
Engine warm, at idle speed, after fan assembly has operated at least once (air
conditioning not selected)
6
6
11
13
17-215

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
55 tracks
Checks to be carried out during a road test.NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
1 Change to status testG01*
10.NJ
Use fiche n° 27
status test side
2 No fault presentEnsure this bargraph is not
flashing, otherwise enter
G02* and turn over the fiche.
IMPORTANT: This bargraph
may flash if the vehicle has no
immobiliser. Ignore this
bargraph if fault bargraph 2 RH
side is illuminated and *22 = 2
dEF.
Repair the faulty component
the erase the memory (G0**)
and return to the status test
(G01*)
3 Canister bleed# 23Canister bleed is authorised
X = variable and > 0.7
4Vehicle speed
information# 18X = vehicle speed read on
speedometer
5 Pinking sensor Vehicle under
load and
engine speed
2000 rpm
# 13
# 15X = variable and not zero
0 ≤ X ≤ 6
(if there is a sensor fault, the
advance is retarded
systematically by 4° , which is
not visible using # 15)
11
20
17-216

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
55 tracks
Checks to be carried out during a road test.NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
6 Adaptive richness After
programming
phase
# 30
# 31 106 ≤ X ≤ 150
(average value after erasing
the memory : 128)
106 ≤ X ≤ 150
(average value after erasing
the memory : 128)
17-217

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Interpretation of XR25 bargraphs
38
ABS BOSCH
5.3
After replacing the computer, carry out another XR25 test.AFTER REPAIR
Bargraph 1 left hand side illuminated
Power supply/computer

1
None.
NOTES
Fiche n° 53
Erase the computer memory, exit the fault finding (G13*) and switch off the ignition.
Carry out a new XR25 test. If the "power supply / computer" fault persists, replace the ABS computer.
Check the condition and position of the 60A ABS fuse in the engine connection unit (white mounting).
Ensure continuity between this fuse and tracks 17 and 18 of the computer connector (presence of positive
before ignition feed on both tracks). Check the tightness and condition of the battery terminals.
Check the connections on the 31 track connector of the ABS computer.
Check the ABS earths (above the hydraulic assembly) and visually check all the ABS wiring.
38-5

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Interpretation of XR25 bargraphs
38
ABS BOSCH
5.3
Erase computer memory(GO**).
Carry out a road test followed by a check with the XR25 kit.AFTER REPAIR
Bargraphs 2, 3, 4 or 5 right or left hand side flashing
Solenoid valve circuit

Even if present at time of testing, these faults will always be declared by a
flashing bargraph.
To confirm their presence and therefore the need to apply the fault finding
described below start command G20*. The fault is present if the bargraph
appears illuminated at the end of the command.
If bargraph 11 left hand side is also illuminated, deal with bargraph 11 left hand
side as a priority.
NOTES
Fiche n° 532 - 3 - 4 - 5
Check the ABS earths (tightening of the two screws above the hydraulic assembly).
Check the condition and position of the 60A ABS fuse in the engine connection unit (white mounting).
Check the connection and condition of the connections on the 31 track connector of the computer.
Erase the computer memory, exit the fault finding mode(G13*) switch off the ignition.
Switch on the ignition and carry out a new test with the XR25 kit, using command G20*.
If the fault "solenoid valve circuit"reappears, replace the ABS computer.
38-6

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Interpretation of XR25 bargraphs
38
ABS BOSCH
5.3
Erase computer memory(GO**).
Carry out a road test followed by a check with the XR25 kit.AFTER REPAIR
Bargraph 11 left hand side illuminated
Solenoid valve power supply fault

11Fiche n° 53
If all the checks are correct, reconnect the computer then erase its memory with command G0**.
Leave fault finding mode(G13*) and carry out a road test. Replace the computer if the fault reappears.
Carry out operations necessary for obtaining correct voltage between tracks 19 and 17/18 of the 31-track
ABS computer connector (9.4 volts < correct voltage < 17.4 volts) :
- Check tightness and condition of battery terminals.
- Check the 60A fuse in the engine connection unit (white base).
- Ensure continuity between the 60A fuse and tracks 17 and 18 of the computer connector.
- Check the ABS earths (tightening of the two earth bolts above the hydraulic assembly).
- Check/ ensure continuity between the ABS earth and track 19 of the computer connector.
None.
NOTES
38-14

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Customer Complaints38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
WARNING LIGHT FAULTS
ABS warning light does not illuminate for 3 seconds after ignition switched on. Chart 1
Chart 2 Permanent illumination of ABS warning light .
Chart 3
FAULTS NOTED WHEN BRAKING WITH ABS REGULATION
Locking of one or more wheels.Chart 4
Pulling.
Chart 6 Wandering.
Chart 7
Unexpected ABS operation when using special equipment
(mobile phone,CB...).
Chart 9
OTHER CASES
ABS warning light does not illuminate, computer disconnected.Chart 14
No communication with ABS computer.
Chart 15 Only consult this section after a complete check with the XR25 kit.
NOTES
ABS warning light illuminates again after engine starts.
Unexpected ABS operation at low speed and little force applied to brake.
Unexpected ABS operation on poor road surface.
Extension of brake pedal travel following a regulation phase
(with an irregular pedal when regulation begins).
Chart 5
Chart 8
Chart 10
Spongy pedal.
Brake pedal vibration.
Noise from pump, pipes or hydraulic assembly .
Chart 11
Chart 12
Chart 13 Chart 3 Temporary illumination of ABS warning light when driving.
38-20