fuse chart RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Workshop Manual

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Fault charts
13
AFTER REPAIR
Use bornier Elé. 1332 for any operations on the computer connector.NOTES
Chart 1NO DIALOGUE FROM THE COMPUTER TO THE XR25.
Ensure that the XR25 is not the cause of the fault by trying to communicate with the computer on ano-
ther vehicle. If the XR25 is not the cause of the fault and dialogue is not established with another compu-
ter on the same vehicle, a faulty computer may be causing interference on the K and L fault finding lines.
Disconnect connections successively to determine which computer is at fault.
Check the ISO selector is on position S8, that you are using the latest XR25 cassette and the correct access
code (D34).
Check the battery voltage and carry out any necessary operations to ensure the correct voltage (U battery
> 10.5 volts).
Carry out a road test then check using the XR25.
Deal with any illuminated fault bargraphs.
Check the 15 Amp fuses on the engine connection unit have not blown (positions 3 and 4).
Check the connection and condition of the connections on the computer connector and the connection
R67 engine / dashboard.
Check the computer is correctly fed:
- Earth on track 2 of the computer connector (check the condition and tightness of the engine earth
strap and the engine earth on the gearbox housing).
- + after ignition feed on track 1 of the computer connector.
Check the diagnostic socket is correctly fed:
- Earth on track 5.
- + before ignition feed on track 16.
Check and ensure the continuity and insulation of the lines in the connection diagnostic socket/
computer:
- Between track 10 of the computer connector and track 15 of the diagnostic socket.
- Between track 13 of the computer connector and track 7 of the diagnostic socket.
If fault finding is not established after these operations, replace the computer (consult the "Aid" section
for this operation).
13-38

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Fault charts
13
Carry out a road test then check using the XR25.AFTER REPAIR
If the fault persists, check the fuel supply circuits (for the pump and the injectors).
If necessary, carry out a complete check of the engine (starter drive speed, pump timing, condition of
injectors, rocker arm clearances, compression, .....).NOTES
Chart 4STARTING FAULT (ENGINE WILL NOT START OR IS DIFFICULT TO
START) (warning light extinguished).
Only consult this customer complaint after a complete check using the XR25.
If no fault is shown by the XR25, ensure that the fault is not caused by a faulty immobiliser system.
Check the operation of the preheating system:
Start command mode G10*1* and check for a voltage at the plugs.
If the plugs are not fed, check the connection of the 3 track connector on the relay unit and the condition
of the 70 Amp fuse on the engine connection unit.
13-41

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
yes
ABS WARNING LIGHT DOES NOT ILLUMINATE FOR 3
SECONDS WHEN IGNITION SWITCHED ONFault chart 1
Only consult this section after a complete check with the XR25 kit.NOTES
Check condition of ABS warning light bulb
and its power supply.
Ensure continuity of connection between
track 21 of the computer connector and the
warning light (track 3 of the black
instrument panel connector).
If fault persists, check the instrument panel
operation.
Carry out an inspection of the connections
on the 31 track connector.
Replace the computer if the fault persists.
no
Check the 15A instrument panel fuse on the
passenger compartment connection unit
(if the problem affects all instrument panel
operations).
Turn off the ignition.
Disconnect the computer, then switch on
the ignition again.
Does the warning light illuminate?
38-21

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
yes
PULLINGFault chart 5
Only consult this section after a complete check with the XR25 kit.NOTES
Lift the vehicle so the wheels can be turned
and check for :
- a possible incorrect connection in the
speed sensors,
- a possible incorrect connection of the
hydraulic assembly piping.
For these two checks, consult and apply the
methods defined in Fault Chart 4.Check the
condition of the ABS targets and that they
conform. Also check the sensor/ target air
gap by rotating each wheel.
If the fault persists, replace the hydraulic
assembly.
If the pedal travel is relatively long, bleed
the brake circuit.
If it is normal, check the tyre pressure, the
front axle assembly
or possibly for leaks in the circuit.
no
Remove the 10A ABS fuse on the passenger
compartment connection unit and carry out
a road test with the ABS non-operational.
Does the fault persist under these
conditions?
38-25

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
yes
WANDERINGFault chart 6
Remove the 10A ABS fuse in the passenger
compartment connection unit and carry out
a road test with ABS non-operational.
Does the fault persist under these
conditions?
Only consult this section after a complete check with the XR25 kit.NOTES
Normal behaviour linked to system
operation in the regulation phase
essentially because of asymmetrical grip or
poor road surface.
Handling fault not linked to ABS system.
Check the condition and conformity of
brake linings, check tyre pressures, front
axle assembly, ...
no
38-26

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
LACK OF COMMUNICATION WITH
ABS COMPUTERFault chart 15
Only consult this section after a complete check with the XR25 kit.NOTES
If dialogue is still not established after these checks, replace the ABS computer.
Check that the diagnostic socket is receiving the correct power supply:
-+ before ignition on track 16,
-earth on track 5.
Check continuity and insulation of the lines of the diagnostic socket / ABS computer connections:
- between track 12 of the computer connector and track 15 of the diagnostic socket,
- between track 11 of the computer connector and track 7 of the diagnostic socket.
Check the presence and condition of the ABS fuse on the passenger compartment connection unit (10A).
Check the connection of the computer connector and the condition of its connections.
Check the connection and condition of the connections at the R36 dashboard / ABS connector.
Check the ABS earth leads (tighten the two earth bolts above the ABS assembly).
Check that the computer is receiving the proper power supply :
- earth on track 19 of the 31 track connector,
- +after ignition on track 15 of the 31 track connector.
Ensure that the XR25 is not at fault by trying to communicate with a computer on another vehicle. If the
XR25 is not at fault and dialogue is not being established with another computer on the same vehicle, it is
possible that a faulty computer is disturbing diagnostic lines K and L. Proceed with successive disconnec-
tions to localise this computer.
Check that the ISO interface is in position S8, that you are using the most recent version of the XR25 kit
and the correct access code.
Check the battery voltage and carry out the operations necessary to obtain the correct voltage (9.4 volts
< U battery< 17.4 volts).
38-35

v0406.0
IMMOBILISER
Fault finding - Fault Chart (petrol version) 82
AFTER REPAIRWhen communication has been established, deal with any illuminated fault
bargraphs.
Carry out a conformity check.
Fault Chart 1NO XR25 / COMPUTER COMMUNICATION
Lines K and L are shared between several computers, which can disrupt them. If
the fault persists, it would be prudent to check that they are not disrupting lines K
and L.
NOTES
Ensure that the XR25 is not the cause of the fault by trying to communicate with another computer on the
vehicle (air conditioning computer, injection computer ...).
Check that the ISO selector is on position S8 , that you are using the latest XR25 cassette and and the correct
access code (D56).
Check the battery voltage (U > 10.5 volts). Recharge the battery if necessary.
Ensure that the diagnostic socket is correctly fed.
Check and ensure the continuity and insulation of the wiring of tracks A3 and A4 of the decoder unit
connector.
If there is still no dialogue between the XR25 and the decoder unit , replace the decoder unit .
Check that the 18 track decoder unit connector is correctly connected.
Check that the decoder unit is correctly fed :
-earth on track A8 of the decoder unit connector
-+ before ignition feed on track A9 of the decoder unit connector.
Check the condition of the +before ignition fuse.
Replace the fuse if necessary.
82-15

v0406.0
IMMOBILISER
Fault finding - Fault Chart (petrol version) 82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
Fault Chart 2IGNITION ON, IMMOBILISER WARNING LIGHT FLASHES
PERMANENTLY (impossible to start)
None. NOTES
no See Fault Chart 1.
Switch on the ignition.
Connect the
XR25. Use fiche n° 56, selector
on S8. Enter D56.
Is there communication between the XR25
and the decoder unit?
yes
no Replace the fuse if necessary.
yes
Check the condition of the antenna ring fuse.
Is the fuse in good condition?
no
Refer to chart for bargraph 4RH in the
section "Fault finding - Interpretation of
XR25 bargraphs ".
yes
no Carry out the programming operation if the
unit is new , if not, replace the decoder unit .
Switch on the ignition and check that
bargraph 4 RH is illuminated.
Is bargraph 4RH illuminated?
yes
A
Switch on the ignition (positive after ignition
feed) and check that
bargraph 19RH is extinguished.
Is bargraph 19RH extinguished ?
82-16

v0406.0
IMMOBILISER
Fault finding - Fault Chart (petrol version) 82
AFTER REPAIRCarry out a conformity check.
Check that the immobiliser system is working correctly.
Erase fault memory G0**.
Fault Chart 3IMMOBILISER WARNING LIGHT REMAINS PERMANENTLY ILLUMINATED
(even with ignition off) OR REMAINS PERMANENTLY EXTINGUISHED
Check that decoder unit programming has been correctly carried out.NOTES
no Replace the fuse.
yes
Check the condition of the +before ignition
fuse.
Is the fuse in good condition?
no Carry out petrol configuration G22*1*.
yes
no
Refer to the chart for bargraph 5LH in the
section "Fault finding - Interpretation of
XR25 bargraphs ".
Check that bargraph 3RH is extinguished .
Is bargraph 3RH extinguished ?
yes
no Repair the wiring.
Check continuity and insulation from earth
of the wiring between track A5 of the 18
track decoder unit connector and the
instrument panel .
Is the wiring in good condition?
Check that bargraph 5LH is extinguished .
Is Bargraph 5LH extinguished ?
yes
A
82-19

v0406.0
IMMOBILISER
Fault finding - Fault Chart (diesel version)82
AFTER REPAIRWhen communication has been established, deal with any illuminated fault
bargraphs.
Carry out a conformity check.
Fault Chart 1NO XR25/COMPUTER COMMUNICATION
Lines K and L are shared between several computers, which can disrupt them. If
the fault persists, it would be prudent to check that they are not disrupting lines K
and L.
NOTES
Ensure that the XR25 is not the cause of the fault by trying to communicate with another computer on the
vehicle (air conditioning computer, injection computer ...).
Check that the ISO selector is on position S8 , that you are using the latest XR25 cassette and the correct
access code (D56).
Check the battery voltage (U > 10.5 volts). Recharge the battery if necessary.
Ensure that the diagnostic socket is correctly fed.
Check and ensure the continuity and insulation of the wiring of tracks A3 and A4 of the decoder unit
connector.
If there is still no dialogue between the XR25 and the decoder unit , replace the decoder unit .
Check that the 18 track decoder unit connector is correctly connected.
Check that the decoder unit is correctly fed :
-earth on track A8 of the decoder unit connector
-+ before ignition feed on track A9 of the decoder unit connector.
Check the condition of the +before ignition fuse.
Replace the fuse if necessary.
82-26