ESP RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Owner's Guide

UPPER SIDE STRUCTURE
Centre pillar lower reinforcement / door pillar
43E
PRB4315
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the centre pillar
for a front side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
On the part supplied by the Parts Department,
the pillar upper reinforcement will need to be un-
picked.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with seat belt mounting nut.
CAA11538-1R4
A
12
CAB11539R6
B
12
43-19

UPPER SIDE STRUCTURE
Sill panel reinforcement
43F
PRB4316
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the sill panel for
a side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
LIST OF JOINTS :
Sill panel closure panel
Centre pillar lower reinforcement
Body side lining
Front pillar reinforcement (identical to the centre
pillar reinforcement)
PARTS CONCERNED (thickness in mm) :
1Sill panel reinforcement 1.2
2Sill panel closure panel 1.2
3Centre pillar lower reinforcement 1.2
43-23

UPPER SIDE STRUCTURE
Left hand side sill panel
43G
PRB4317
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
This part can be partially replaced (see diagram
and method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
This part may be replaced in two ways :
1 - Cut A-A (described below)
2 - Cut B-B (refer to operation N for the front pil-
lar)
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
or
LIST OF JOINTS :
Body side lining
Sill panel closure panel, rear section
Sill panel closure panel, front section
PARTS CONCERNED (thickness in mm) :
1Left hand side sill panel 0.8
2Body side lining 0.7
3Sill panel closure panel, rear section 1.2
4Sill panel closure panel, front section 1.2
43-25

UPPER REAR STRUCTURE
Rear wing panel
44A
PRB4413
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts marked on the diagram be-
low) :
1 - complete replacement with cut A.A
2 - partial replacement with cut B.B
At the end of the section there are special details
for the glazed version and for the version with
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Centre pillar reinforcement
PARTS CONCERNED (thickness in mm):
1Rear wing panel (right hand side) 0.8
2Rear wing panel lining
(right hand side) 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Centre pillar upper reinforcement 1.2
10Centre pillar reinforcement 1.2
11Sill panel rear closure panel 1.5
12Seat belt mounting reinforcement 1.2
13Roof flap rain channel 0.7
44-1

UPPER REAR STRUCTURE
Side panel
44B
PRB4414
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts on the diagram below) :
1 - complete with cut A.A on the upper section
2 - partial with cut B.B for the glazed version
At the end of the section there are also special de-
tails for the glazed version and the version with a
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Door pillar reinforcement
Wing panel stiffener spacer
PARTS CONCERNED (thickness in mm):
1Rear wing panel 0.8
2Rear wing panel lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Door pillar upper reinforcement 1.2
10Door pillar reinforcement 1.2
11Sill panel closure panel 1.5
12Roof flap rain channel 0.7
13Sill panel pillar reinforcement 1.2
14Wing panel stiffener spacer 0.7
15Wing panel stiffener 0.7
44-9

UPPER REAR STRUCTURE
Side panel lining
44C
PRB4415
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel or a side panel for a
rear side impact.
It also requires replacement of the centre pillar
reinforcement, the door pillar will need to be or-
dered separately.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
This part is replaced in three ways (see cuts on the
diagram below) :
1 - complete
2 - partial by cut A-A
3 - partial by cut B.B for glazed version
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with welded nuts.
JOINTS WITH :
Door pillar upper reinforcement or centre pillar
reinforcement
Roof stretcher lining
Lights mounting side panel rain channel
Sill panel closure panel
Sill panel closure panel, rear section
Rear wheel arch
Rear end cross member
PARTS CONCERNED (thickness in mm):
1Rear wing panel lining 0.7
2Stretcher lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Sill panel closure panel 1.5
7Sill panel closure panel, rear section 1.5
8Door pillar upper reinforcement 1.2
9Door pillar lower reinforcement 1.2
10Inertia reel mounting reinforcement 1.5
11Inner wheel arch 1
12Seat mounting reinforcement 1.5
13Rear end cross member 1.2
44-17

UPPER REAR STRUCTURE
Roof stretcher lining
44D
PRB4416
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel with lining for a side
impact with rollover.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with welded nuts.
JOINTS WITH:
Windscreen pillar lining
Centre pillar upper reinforcement
Wing panel upper rain channel
PARTS CONCERNED (thickness in mm):
1Roof stretcher lining 0.7
2Windscreen pillar lining 1
3Wing panel upper rain channel 1.2
4Roof rear cross member 0.8
5Roof rear cross member reinforcement 1.2
6Centre pillar / door pillar
upper reinforcement 1.2
7Upper reinforcement of side
panel rain channel 1.2
8Roof flap rain channel 0.7
44-26

UPPER REAR STRUCTURE
Rear inner wheel arch
44E
PRB4417
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel with lining and rain
channel for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with bumper reinforcement.
JOINTS WITH:
Rear floor
Rear side member
PARTS CONCERNED (thickness in mm):
1Rear inner wheel arch 1
2Bumper 1.5
3Bumper reinforcement 1.5
4Sill panel rear closure panel 1.5
5Rear shock absorber mounting
reinforcement 1.5
6Floor 0.8
44-30

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44F
PRB4418
INTRODUCTION
The replacement of this part may be carried out in
two ways :
1 - Complete replacement, complementary to the
side panel with lining.
2 - Partial replacement, complementary to the
rear end panel and rear end cross member
(see cut in the diagram below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- side panel extension,
- lights mounting with studs and welded nuts,
- bumper counter blade,
- tailgate counter balance reinforcement,
- welded nuts,
- upper hinge reinforcement.
JOINTS WITH:
Panel upper rain channel
Side panel lining
Rear floor
Rear end cross member
Roof stretcher lining
Roof
PARTS CONCERNED (thickness in mm):
1Lights mounting side panel rain
channel 1.5
2Panel upper rain channel 1.2
3Panel lining 0.7
4Rear floor 0.8
5Rear end cross member 1.02
6Roof stretcher 0.7
7Roof 0.7
8Wheel arch 1
9Side panel 1
10Rear wing panel extension 1
or
44-33

UPPER REAR STRUCTURE
Rear wing panel extension
44G
PRB4419
INTRODUCTION
The replacement of this part is carried out partial-
ly following a rear side impact and is complemen-
tary to the rear wing panel (see diagram and me-
thod below).
The bumper side mounting must also be replaced
and is sold separately.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH:
Wing panel lining
Lights mounting side panel rain channel
Bumper mounting
PARTS CONCERNED (thickness in mm):
1Rear wing panel extension 1
2Wing panel lining 0.7
3Acoustic insert 0.7
4Bumper mounting 1.2
44-38