ESP RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Service Manual

UPPER REAR STRUCTURE
Rear end panel
44H
PRB4420
INTRODUCTION
The replacement of this part is a basic operation
for a rear impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
This part may be replaced partially (see cut and
diagram below).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH:
Rear end panel
Rear end cross member
Side panel rain channel
Floor
Rear pillar lower gusset
PARTS CONCERNED (thickness in mm):
1Rear end panel 1
2Rear end cross member 1.2
3Side panel rain channel 1.5
4Floor 0.8
5Rear wing panel extension 1
or
44-41

TOP OF BODY
Roof
45A
INTRODUCTION
The replacement of this part is a basic operation
for a rollover, or a complementary operation to a
side panel for a side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with stiffeners.
PRB4503
JOINTS WITH :
Roof front cross member
Roof centre cross member
Roof rear cross member
Body side
Side panel
Side panel rain channel (lights mounting)
PARTS CONCERNED (thickness in mm):
1Roof 0.8
2Roof front cross member 0.8
3Roof centre cross member 1
4Roof rear cross member 0.8
5Roof rear cross member
reinforcement 1.2
6Side panel 0 .8
7Upper reinforcement of side
panel rain channel 1.2
8Centre pillar door pillar
reinforcement 1.2
9Windscreen pillar lining 1
10Stretcher lining 0.7
11Roof flap rain channel 0.7
45-1

TOP OF BODY
Roof front cross member
45B
PRB4504
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH :
Windscreen pillar lining
PARTS CONCERNED (thickness in mm):
1Roof front cross member 0.8
2Windscreen pillar lining 1
13213R2
CAA11537-1R6
A
1
2
45-7

TOP OF BODY
Roof centre cross member
45C
PRB4505
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- roof bar mounting reinforcement,
- partition mounting nuts.
JOINTS WITH :
Centre pillar upper reinforcement
PARTS CONCERNED (thickness in mm):
1Roof centre cross member 0.8
2Centre pillar upper reinforcement 1.2
13214R3
CAA11537-1R6
A
1
2
45-8

TOP OF BODY
Roof rear cross member
45D
PRB4506
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- cross member reinforcement,
- tailgate hinge mounting reinforcement,
- opening door lock mounting reinforcement,
- partition mounting nuts.
JOINTS WITH :
Side panel upper rain channel
Roof stretcher lining
Roof flap rain channel
PARTS CONCERNED (thickness in mm):
1Roof rear cross member 0.8
2Side panel upper rain channel 1.2
3Roof stretcher lining 0.7
4Roof flap rain channel 0.7
45-9

SIDE OPENING ELEMENTS
Front door panel
47B
PRB4707
INTRODUCTION
The replacement of this part is a basic operation
for a front side impact.
This operation also requires the stiffener to be re-
placed and this must be ordered separately.
This part may be replaced partially (see cut and
method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with soundproofing pads.
JOINTS WITH:
Door box section
Anti-intrusion reinforcement
Stiffener
PARTS CONCERNED (thickness in mm):
1Door box section 0.8
2Anti-intrusion reinforcement 1.2
3Door panel 0.8
4Stiffener 1.2
or
47-2

SIDE OPENING ELEMENTS
Front door stiffener
47C
PRB4710
INTRODUCTION
The replacement of this part is a complementary
operation to the front door panel.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH:
Door box section
Stiffener
PARTS CONCERNED (thickness in mm):
1Door box section 0.8
2Stiffener 1.2
3Lock striker plate reinforcement 1.2
47-6

SIDE OPENING ELEMENTS
Side door panel
47E
PRB4708
INTRODUCTION
The replacement of this part is a basic operation
for a side impact.
This part may be replaced partially (see cut and
method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with soundproofing pads.
JOINTS WITH:
Door box section
Anti-intrusion reinforcement
Stiffener
PARTS CONCERNED (thickness in mm):
1Door box section 0.8
2Anti-intrusion reinforcement 1.2
3Door panel 0.8
4Stiffener 1.2
or
Only for the glazed version.
NOTE : for panel versions, the whole panel should
be replaced.
47-11

SIDE OPENING ELEMENTS
Side door stiffener
47F
PRB4710
INTRODUCTION
The replacement of this part is a complementary
operation to the side door panel.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH:
Door box section
Stiffener
PARTS CONCERNED (thickness in mm):
1Door box section 0.8
2Stiffener 1.2
3Rail roller reinforcement 1.2
47-14