RENAULT KANGOO 1997 KC / 1.G Transmission User Guide

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide https://www.carmanualsonline.info/img/7/1736/w960_1736-0.png RENAULT KANGOO 1997 KC / 1.G Transmission User Guide

Page 11 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide MECHANICAL GEARBOX
Consumables
21
TYPEPACKAGING
Loctite 518
LOCTITE FRENBLOC
 (locking and sealing     
resin)
24 ml syringe
 100 g tube
24 cc  bottle
PART NUMBER
77 01 404 452
77 01 394 071
COMPONENT

Page 12 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide MANUAL GEARBOX
Gearbox (removal - refitting)
21
SPECIAL  TOOLING REQUIRED
B. Vi. 31-01Set of punches
Mot. 1040-01Engine sub-frame carrier
T. Av. 476Ball joint extractor
Brake calliper bolt

Page 13 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide MANUAL GEARBOX
Gearbox (Removal - Refitting)
21
Remove :
- the two mounting bolts (B),
13119R
Disconnect the clutch cable.
Remove :
- the upper bolts at the gearbox  edge and on
the starter  motor (sl

Page 14 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide MANUAL GEARBOX
Gearbox (Removal - Refitting)
21
Ensure that the rollers of the left driveshaft can-
not be removed by hand.   If they can, check  if any
of the needles have fallen into the gearbox.
Di

Page 15 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide MANUAL GEARBOX
Gearbox (Removal - Refitting)
21
Positioning on petrol engines
13122S
Remove the three mounting bolts for the support
on the gearbox.
Remove the engine sub-frame by slackening the
four

Page 16 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide MANUAL GEARBOX
Gearbox (Removal - Refitting)
21
REFITTING
Coat the walls of the guide tube and the fork pads
with 
MOLIKOTE BR2 grease.
Place the fork onto the slots of the clutch thrust
bearing.
Asse

Page 17 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide DRIVESHAFTS
General
29
SPECIFICATION
NOTE : the replacement of the  NYLSTOP nut with the ENKO  driveshaft nut  means that the splines of the
stub axles must no longer be coated with 
Loctite SCELBLOC.

Page 18 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide DRIVESHAFTS
Front driveshafts
REFITTING
Left side  :
Fit the driveshaft as horizontally as possible.
Right side :
Coat the splines of the joint on the gearbox side
with  
MOLYKOTE BR2 grease. 
Fit the

Page 19 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide DRIVESHAFTS
Front driveshafts
REFITTING
For its correct positioning on the shaft, the
bearing  must be pressed on to obtain a distance
of  L = 118 ± 0.2 mm  between the rear part of
the bearing and t

Page 20 of 22

RENAULT KANGOO 1997 KC / 1.G Transmission User Guide DRIVESHAFTS
Front driveshafts
Remove the gaiter and replace with a new one.
Divide the  recommended dose of  grease
between the gaiter and the stub  axle bowl. 
NOTE : it is imperative to respect the
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