RENAULT TWINGO 2009 2.G Engine And Peripherals Workshop Manual

19A-31
COOLING
Coolant pump: Removal - Refitting
K4M
19A
II - REMOVAL OPERATION
aRemove:
-the coolant pump bolts (1) ,
-the coolant pump.
REFITTING
I - REFITTING PREPARATION OPERATION
aaUse SUPER CLEANING AGENT FOR JOINT FA-
CES (see Vehicle: Parts and consumables for
the repair) (04B, Consumables - Products) to clean:
-the coolant pump sealing face if it is to be reused,
-the cylinder block gasket face.
aUse SURFACE CLEANER (see Vehicle: Parts
and consumables for the repair) (04B, Consuma-
bles - Products) to degrease:
-the coolant pump sealing face if it is to be reused,
-the cylinder block gasket face.
14505
IMPORTANT
Wear goggles with side protectors for this opera-
tion.
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
WARNING
Do not scrape the joint faces of the aluminium,
any damage caused to the joint face will result in
a risk of leaks.
WARNING
The joint faces must be clean, dr y and free from
grease (avoid finger marks).

19A-32
COOLING
Coolant pump: Removal - Refitting
K4M
19A
a
aApply a bead (2) of SEALING RESIN (see Vehicle:
Parts and consumables for the repair) (04B, Con-
sumables - Products) with a width of 0.6 to 1 mm.II - REFITTING OPERATION
a
aRefit the coolant pump.
aTighten to torque and in order:
-bolt 1 of the coolant pump (27 N.m),
-bolts 2 to 8 of the water pump (10 N.m).
III - FINAL OPERATION
aRefit:
-the camshaft dephaser (see 11A, Top and front of
engine, Camshaft dephaser: Removal - Refit-
ting, page 11A-135) ,
-the timing belt (see 11A, Top and front of engine,
Timing belt: Removal - Refitting, page 11A-27) ,
-the crankshaft accessories pulley (see 11A, Top
and front of engine, Crankshaft accessories
pulley: Removal - Refitting, page 11A-20) ,
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) ,
10063
WARNING
Applying excess sealant could cause it to be
squeezed out when parts are tightened. A mix-
ture of sealant and fluid could damage certain
components (engine, radiator, etc.).
WARNING
Failure to observe the following procedure may
cause irreparable damage to the water pump
bearing.
Note:
To fit the pump on the two pins of the cylinder
block, never apply pressure to the water pump
pinion; instead use the pump mounting bolts by
pre-tightening them.
14505
Note:
Apply one to tw o drops of FRENETANCHE (see
Vehicle: Parts and consumables for the
repair) (04B, Consumables - Products) to the
coolant pump bolts (1) and (4) .

19A-33
COOLING
Coolant pump: Removal - Refitting
K4M
19A
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the throttle valve (see 12A, Fuel mixture, Throttle
valve: Removal - Refitting, page 12A-20) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
aRefit the engine undertray.

19A-34
COOLING
Thermostat: Removal - Refitting
D4F, and 772 – D7F
19A
PARTS AND CONSUMABLES FOR THE
REPAIR WORK
aParts always to be replaced :
-water chamber seal.
aConsumable (see 04B, Parts and consumables
for the repair):
-COOLANT.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
aRemove the air filter box inlet pipe .
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
aClean the cooling system if necessary (see 19A,
Cooling, Cooling system: Draining - Refilling,
page 19A-9) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aSeparate the clips on the water chamber top hose
and the heater matrix hose on the water chamber
using the tool (Mot. 1448).
aDisconnect the water chamber top hose and the
heater matrix hose on the water chamber.aRemove:
-the water chamber bolts (1) ,
-the cylinder head water chamber.
REFITTING
I - REFITTING PREPARATION OPERATION
a
aIt is imperative to replace the cylinder head water
chamber seal.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the cylinder head water chamber,
-the cylinder head water chamber bolts.
aConnect the water chamber top hose and the heater
matrix hose on the water chamber.
aFit the clips of the water chamber top hose and the
heater matrix hose on the water chamber using the
tool (Mot. 1448). Special tooling required
Mot. 1448Remote operation pliers for
hose clips .
D4F
D7F
113372
WARNING
The joint faces must be clean, dr y and free from
grease (avoid finger marks).

19A-35
COOLING
Thermostat: Removal - Refitting
D4F, and 772 – D7F
19A
III - FINAL OPERATION
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
aRefit the air filter unit air inlet pipe.
aBleed the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
aFill the cooling system (see 19A, Cooling, Cooling
system: Draining - Refilling, page 19A-9) . D4F
D7F

19A-36
COOLING
Thermostat: Removal - Refitting
K9K
19A
To remove and refit the thermostat (see 19A, Cooling,
Water chamber: Removal - Refitting, page 19A-40) .

19A-37
COOLING
Thermostat: Removal - Refitting
D4F, and 780 or 782
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
aRemove the water chamber (see 19A, Cooling, Wa-
ter chamber: Removal - Refitting, page 19A-40) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aPress on the spring mounting (1) .
aTurn the spring mounting (2) .
aRemove the thermostat (3) .
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace:
-the thermostat,
-the thermostat seal.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the thermostat fitted with a new seal.
aFit:
-the spring,
-the spring mounting.
aPress on the spring mounting.
aTurn the spring mounting.
III - FINAL OPERATION
aRefit the water chamber (see 19A, Cooling, Water
chamber: Removal - Refitting, page 19A-40) .
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
121758
121759
WARNING
The joint faces must be clean, dr y and free from
grease (avoid finger marks).

19A-38
COOLING
Thermostat: Removal - Refitting
D4F, and 780 or 782
19A

19A-39
COOLING
Thermostat: Removal - Refitting
K4M
19A
aThe thermostat cannot be separated from the water
chamber.
Replace the « water chamber - thermostat » assem-
bly if the thermostat is faulty (see 19A, Cooling, Wa-
ter chamber: Removal - Refitting, page 19A-40) .

19A-40
COOLING
Water chamber: Removal - Refitting
D4F, and 772 – D7F
19A
PARTS AND CONSUMABLES FOR THE
REPAIR WORK
aPart always to be replaced:
-water chamber seal.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aRemove the air filter box (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aMove the water chamber hose clips to one side us-
ing the (Mot. 1448) or (Mot. 1202-01) or (Mot. 1202-
02).
aDisconnect the water chamber hoses.aRemove:
-the water chamber bolts (1) ,
-the water chamber.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aClean the gasket faces.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the water chamber with a new seal,
-the water chamber bolts.
aTorque tighten the water chamber bolts (10 Nm).
aConnect the water chamber hoses.
aFit the water chamber hose clips using the (Mot.
1448) or (Mot. 1202-01) or (Mot. 1202-02). Special tooling required
Mot. 1448Remote operation pliers for
hose clips .
Mot. 1202-01Clip pliers for hose clips
(large size).
Mot. 1202-02Clip pliers for hose clips
(small size)
Tightening torquesm
water chamber bolts10 Nm
D4F
113372
WARNING
The joint faces must be clean, dr y and free from
grease (avoid finger marks).