torque RENAULT TWINGO 2009 2.G Engine And Peripherals Repair Manual

11A-11
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K9K, and STANDARD HEATING
11A
aRemove:
-the multifunction support bolts from the cylinder
block,
-the multifunction support bolt from the sump,
-the equipped multifunction support.
aPlace the multifunction support in a vice.
aRemove:
-the tensioning roller bolt,
-the tensioning roller,
-the air conditioning compressor substitute pulley
bolts,
-the air conditioning compressor substitute pulley.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Refit the tensioning roller
aPlace the multifunction support in a vice.
aRefit:
-the new air conditioning compressor substitute pul-
ley.
-the air conditioning compressor substitute pulley
bolts,
-the new tensioning roller,
-the tensioning roller bolt,
aTorque tighten:
-the air conditioning compressor substitute pul-
ley bolts (25 Nm),
-the tensioning roller bolt (40 Nm),
aRefit:
-the equipped multifunction support,
-the multifunction support bolt onto the sump,
-the multifunction support bolts onto the cylinder
block.aTighten to torque and in order:
-the bolts mounting the multifunction support
on the cylinder block (44 Nm),
-the bolt mounting the multifunction support on
the sump (25 Nm).
aRefit:
-the alternator with its lower bolt fitted,
-the alternator upper bolt.
aTorque tighten the alternator bolts (25 Nm).
aPosition the alternator wiring harness.
aRefit the nut to the alternator wiring harness.
aAttach the connector to the alternator.
2 - Refit the accessories belt
aPartially refit the new accessories belt:
-positioning it between the air conditioning com-
pressor substitute pulley and the multifunction sup-
port,
-passing it over its slot between the RH side mem-
ber and the crankshaft accessories, tensioning roll-
er and alternator pulleys.
aTurn the accessories belt auto tensioner clockwise
using a 16 mm spanner
aFit the belt on the air conditioning compressor sub-
stitute pulley.
aGently release the tensioning roller.
120315

11A-13
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
D4F, and 780 or 782, and STANDARD HEATING
11A
a
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).aRemove:
-the filler neck bolt (1) ,
-the filler neck in the direction of the arrow (2) ,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
aUndo the lower bolt on the sub-frame tie-rod.
aRemove the upper bolt from the sub-frame tie-rod.
aRemove the sub-frame tie-rod. Special tooling required
Mot. 1715Belt tension checking tool
(frequency indicator).
Mot. 1505Belt tension setting tool (fre-
quency meter)
Equipment required
repositioner
Tightening torquesm
tensioning roller bolt44 N.m
sub-frame tie-rod lower
bolt62 N.m
sub-frame tie-rod upper
bolt21 N.m
IMPORTANT
Wear cut-resistant gloves during the operation.
122392

11A-15
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
D4F, and 780 or 782, and STANDARD HEATING
11A
aTension the accessories belt by turning the tension-
ing roller anti-clockwise with a 20 mm open-jawed
spanner.
aAdjust the accessories belt tension using the (Mot.
1715) or (Mot. 1505) (see ) (Technical Note 3786A,
10A, Engine and peripherals).
aWithout locking, tighten the bolt (5) on the tensioning
roller with a 16 mm open-jawed spanner, while
keeping the tensioning roller tension at the adjust-
ment value using a 20 mm open-jawed spanner.aThe accessories belt tension value is 210 Hz ±± ± ±
10.
aTorque tighten the tensioning roller bolt (44 N.m)
using a 16 mm socket and a repositioner, while
keeping the tensioning roller tension at the adjust-
ment value with a 20 mm open-jawed spanner.
aTurn the engine three revolutions clockwise (timing
end) to position the accessories belt correctly.
aCheck the accessories belt tension using the (Mot.
1715) or (Mot. 1505).
aIf the accessory belt tension is outside permitted tol-
erance values, readjust it.
aRefit the accessories belt tension wheel protector.
III - FINAL OPERATION
aFit the sub-frame tie-rod.
aRefit the upper bolt on the sub-frame tie-rod.
aTorque tighten:
-the sub-frame tie-rod lower bolt (62 N.m),
-the sub-frame tie-rod upper bolt (21 N.m).
aRefit:
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
11038213511
(1) Crankshaft
(2) Alternator
(3) Tensioning roller
(4) Measur ing point

11A-17
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K4M
11A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the engine undertray,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure).aUnclip:
-the wiring at (1) ,
-the windscreen washer bottle filler neck at (2) ,
-the air conditioning pipe from the right-hand head-
light carrier panel.
aRemove:
-the nut (3) from the right-hand headlight carrier
panel,
-the bolts (4) from the right-hand headlight carrier
panel,
-the right-hand headlight carrier panel. Tightening torquesm
tensioning roller40 N.m
WARNING
Do not r un the engine without the accessories belt
to avoid damaging the crankshaft accessories pul-
ley.
IMPORTANT
Wear cut-resistant gloves during the operation.132339

11A-18
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K4M
11A
II - REMOVAL OPERATION
aTurn the accessories belt tensioning roller clockwise
using a 16 mm spanner (5) .
aRemove the accessories belt.
aRemove:
-the tensioning roller bolt (6) ,
-the tensioning roller.REFITTING
I - REFITTING PREPARATION OPERATION
aUse a brush to remove any deposits from the crank-
shaft pulley V-grooves.
aparts always to be replaced: Accessories belt.
aparts always to be replaced: Accessories belt
tensioning roller.
II - REFITTING OPERATION
aRefit a new tensioning roller.
aTorque tighten the tensioning roller (40 N.m).
aTurn the accessories belt tensioning roller clockwise
using a 16 mm spanner.
aRefit a new accessories belt.
aGently release the tensioning roller.
aRotate the crankshaft clockwise twice to balance the
accessories belt tension on all pulleys.
III - FINAL OPERATION
aRefit the right-hand headlight carrier panel.
aClip:
-the air conditioning pipe on the right-hand headlight
carrier panel,
-the screen washer bottle filler neck,
-the wiring.
aRefit:
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the engine undertray.
132377
132376

11A-20
TOP AND FRONT OF ENGINE
Crankshaft accessories pulley: Removal - Refitting
D4F or D7F, and AIR CONDITIONING or STANDARD HEATING
11A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the engine undertray,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the flywheel protector.
aFit the immobilising tool (1) (Mot. 582-01). Special tooling required
Mot. 582-01Flywheel locking tool.
Tightening torquesm
crankshaft accessories
pulley bolt40 N.m + 75˚ ±± ± ±
6
D4F, and 772 – D7F
120407
120408

11A-21
TOP AND FRONT OF ENGINE
Crankshaft accessories pulley: Removal - Refitting
D4F or D7F, and AIR CONDITIONING or STANDARD HEATING
11A
aLock the flywheel by inserting a large flat-blade
screwdriver into the gearbox aperture.
aRemove:
-the accessories pulley bolt (2) ,
-the accessories pulley.
REFITTING
I - REFITTING PREPARATION OPERATION
aClean the crankshaft accessories pulley V-grooves
with a brush to prevent any deposits.aparts always to be replaced: Accessories belt,
parts always to be replaced: Accessories belt
tensioning roller,
parts always to be replaced: Accessories ten-
sioning roller bolt (to be replaced by the hexagonal
head bolt, part no. 77 03 101 075),
parts always to be replaced: Crankshaft acces-
sories pulley bolts.
aparts always to be replaced: Accessories belt,
parts always to be replaced: Crankshaft acces-
sories pulley bolts.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the crankshaft accessories pulley using a new
bolt.
aTorque tighten the crankshaft accessories pulley
bolt (40 N.m + 75˚ ±± ± ±
6).
aRemove the large flat screwdriver from the opening
in the gearbox.
aRemove the immobilising tool (Mot. 582-01).
aRefit the flywheel protector.
III - FINAL OPERATION
aRefit:
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) , D4F, and 780 or 782
122665
WARNING
Only use brushes with plastic or non-corrosive
metal (brass) bristles.
AIR CONDITIONING
STANDARD HEATING
D4F, and 780 or 782
D4F, and 772 – D7F

11A-23
TOP AND FRONT OF ENGINE
Crankshaft accessories pulley: Removal - Refitting
C44, and K9K
11A
PARTS AND CONSUMABLES FOR THE
REPAIR WORK
aParts always to be replaced:
-accessories belt,
-accessories belt auto tensioner,
-accessories belt auto tensioner bolt.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).aDisconnect the battery ( (see Battery: Removal -
Refitting) ).
aRemove:
-the front right-hand wheel ( (see Wheel: Removal
- Refitting) ),
-the front right-hand wheel arch liner ( (see Front
wheel arch liner: Removal - Refitting) ),
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the accessories belt auto tensioner.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the crankshaft position sensor (see 13B, Diesel in-
jection, Crankshaft position sensor: Removal -Refitting, page 13B-15) , Tightening torquesm
crankshaft accessories
pulley bolt80 Nm
19656

11A-24
TOP AND FRONT OF ENGINE
Crankshaft accessories pulley: Removal - Refitting
C44, and K9K
11A
-the crankshaft accessories pulley bolt (1) , locking
the flywheel using a flat screwdriver at the point of
the crankshaft position sensor,
-the crankshaft accessories pulley (2) .
REFITTING
I - REFITTING PREPARATIONS OPERATION
aIf reusing the crankshaft accessories pulley, clean
the pulley V-grooves with a brush to eliminate any
deposits.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the crankshaft accessories pulley,
-the crankshaft accessories pulley bolt.
aTorque tighten the crankshaft accessories pulley
bolt (80 Nm), locking the flywheel using a flat screw-
driver at the point of the crankshaft position sensor.
aRefit the crankshaft position sensor (see 13B, Die-
sel injection, Crankshaft position sensor: Re-
moval - Refitting, page 13B-15) .
III - FINAL OPERATION.
aRefit:
-the new accessories belt auto tensioner,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) .
aRefit:
-the front right-hand wheel arch liner ( (see Front
wheel arch liner: Removal - Refitting) ),
-the front right-hand wheel ( (see Wheel: Removal
- Refitting) ).
aConnect the battery ( (see Battery: Removal - Re-
fitting) ).

11A-25
TOP AND FRONT OF ENGINE
Crankshaft accessories pulley: Removal - Refitting
K4M
11A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the engine undertray,
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) .II - REMOVAL OPERATION
aRemove:
-the bolt (1) from the crankshaft accessories pulley
by locking the flywheel using a screwdriver,
-the crankshaft accessories pulley.
REFITTING
I - REFITTING PREPARATION OPERATION
aparts always to be replaced: Crankshaft acces-
sories pulley bolts. Tightening torquesm
crankshaft accessories
pulley bolts120 N.m + 95˚
±± ± ±
10˚
IMPORTANT
Wear cut-resistant gloves during the operation.
WARNING
Do not r un the engine without the accessories belt
to avoid damaging the crankshaft accessories pul-
ley.
133106
14487