battery RENAULT TWINGO RS 2009 2.G Engine And Peripherals Workshop Manual

19C-4
TANK
Fuel tank: Removal - Refitting
D4F or D7F or K4M or K9K
19C
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aDrain the fuel tank (see 19C, Tank, Fuel tank:
Draining, page 19C-1) .
aLift up:
-the rear bench seat,
-the carpet.
aRemove the access flap (1) to the fuel level sensor
module. Equipment requiredcomponent support
Tightening torquesm
tank bolts21 N.m
exhaust pipe rubber
mounting bush bolt21 N.m
clip between the cata-
lytic converter and the
rear silencer21 N.m
IMPORTANT
During this oper ation, be sure to:
-refrain from smoking or bringing red hot objects
close to the working area,
-be careful of fuel splashes when disconnecting the
union.
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
IMPORTANT
Wear goggles with side protectors for this opera-
tion.
WARNING
To prevent impurities from entering the circuit, plugs
must be fitted to the openings of all the fuel circuit
components exposed to the open air.
WARNING
To avoid any corrosion or damage, protect the
areas on which fuel is likely to run.
119692

19C-10
TANK
Fuel tank: Removal - Refitting
D4F or D7F or K4M or K9K
19C
aRefit:
-the heat shield under the tank,
-the heat shield clips under the tank
aTighten to torque:
-the exhaust pipe rubber mounting bush bolt (21
N.m),
-the clip between the catalytic converter and the
rear silencer (21 N.m).
aClip:
-the handbrake cable onto the flange,
-the handbrake cable onto the secondary brake
shoe.
aRefit the rear brake drums (see Rear brake drum:
Removal - Refitting) (33A,Rear axle components).
aRefit the rear wheels (see Wheel: Removal - Refit-
ting) (35A, Wheels and tyres).
aConnect:
-the fuel level sensor module pipe union,
-the fuel level sensor module connector.
aRefit the access flap for the fuel level sensor mod-
ule.
aRefit the rear bench seat.
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery). D4F or D7F or K9K

19C-11
TANK
Filler neck: Removal - Refitting
D4F or D7F or K4M or K9K
19C
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aDrain the fuel tank (see 19C, Tank, Fuel tank:
Draining, page 19C-1) .
aRemove the rear right-hand wheel (see Wheel: Re-
moval - Refitting) (35A, Wheels and tyres).II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the anti-splashback pipe (1) .
aRemove:
-the clip (2) from the filling pipe,
-the filler neck earth bolt (3) .
aRemove:
-the fuel filler cap from the tank,
-the bolts (4) from the filler neck on the fuel filler
flap, Tightening torquesm
filler neck ear th bolt21 N.m
IMPORTANT
During this oper ation, be sure to:
-refrain from smoking or bringing red hot objects
close to the working area,
-be careful of fuel splashes when disconnecting the
union.
IMPORTANT
Wear goggles with side protectors for this opera-
tion.
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
WARNING
To prevent impurities from entering the circuit, place
protective plugs on all fuel circuit components
exposed to the open air.
WARNING
To avoid any corrosion or damage, protect the
areas on which fuel is likely to run.
121722
121721

19C-12
TANK
Filler neck: Removal - Refitting
D4F or D7F or K4M or K9K
19C
-the filler neck.
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace the filler pipe clip.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the filler neck,
-the filler pipe clip,
-the tank filler cap.
aTorque tighten the filler neck earth bolt (21 N.m).
aConnect the anti-splashback pipe.
III - FINAL OPERATION.
aRefit the rear right-hand wheel (see Wheel: Remov-
al - Refitting) (35A, Wheels and tyres).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).

19C-13
TANK
Fuel level sensor module: Removal - Refitting
D4F or D7F or K4M or K9K
19C
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aDrain the tank (see 19C, Tank, Fuel tank: Draining,
page 19C-1) .
aLift up:
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (76A, Rear seat
frames and runners),
-the carpet under the rear bench seat base.aRemove the inspection flap blanking cover (1) . Special tooling required
Mot. 1397Universal spanner for remov-
ing fuel gauge nuts .
IMPORTANT
During this oper ation, be sure to:
-refrain from smoking or bringing red hot objects
close to the working area,
-be careful of fuel splashes when disconnecting the
union.
IMPORTANT
Wear goggles with side protectors for this opera-
tion.
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
WARNING
To prevent impurities from entering the circuit, place
protective plugs on all fuel circuit components
exposed to the open air.
WARNING
To avoid any corrosion or damage, protect the
areas on which fuel is likely to run.
104545

19C-16
TANK
Fuel level sensor module: Removal - Refitting
D4F or D7F or K4M or K9K
19C
aTighten the fuel level sensor module nut using the
tool (Mot. 1397) until the nut mark (11) corresponds
with the fuel tank mark (12) .
III - FINAL OPERATION
aConnect:
-the fuel pipe,
-the fuel level sensor module connector.
aConnect:
-the fuel pipes,
-the fuel level sensor module connector.
aRefit the inspection flap cover.
aFit:
-the carpet under the rear bench seat base.
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (76A, Rear seat
frames and runners).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
102470
K4M
D4F or D7F or K9K

19D-4
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see ) (80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the petrol injection computer mounting bolts,
-the petrol injection computer mounting nuts.
aRemove:
-the engine wiring nut,
-the petrol injection computer mounting.
aMark the position of the left-hand suspended engine
mounting using an indelible pencil.aPut a 20 mm shim between the gearbox and the
front axle subframe. Equipment required
indelible pencil
Tightening torquesm
bolts of the left-hand
suspended engine
mounting cover62 N.m
left-hand suspended
engine mounting shaft105 N.m
bolts of the left-hand
suspended engine
mounting rubber pad
support21 N.m
bolts of the left-hand
suspended engine
mounting r ubber pad62 N.m
central nut of the left-
hand suspended engine
mounting shaft62 N.m
120778

19D-6
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
aTorque tighten the left-hand suspended engine
mounting shaft (105 N.m) (7) .
aRefit the electro-hydraulic unit (see Electro-hydrau-
lic unit: Removal - Refitting) (21B, Sequential
gearbox).
aRefit the rubber pad support for the left-hand sus-
pended engine mounting.
aTorque tighten the bolts of the left-hand suspend-
ed engine mounting rubber pad support (21
N.m).
aRefit the wiring on the left-hand suspended engine
mounting rubber pad support.
aRefit:
-the left-hand suspended engine mounting rubber
pad,
-the central nut of the left-hand suspended engine
mounting shaft.
aTorque tighten:
-the bolts of the left-hand suspended engine
mounting rubber pad (62 N.m),
-the central nut of the left-hand suspended en-
gine mounting shaft (62 N.m).II - FINAL OPERATION
aRemove the shim between the gearbox and the front
axle subframe.
aRefit:
-the petrol injection computer mounting,
-the petrol engine wiring nut.
aRefit:
-the petrol injection computer mounting nuts,
-the petrol injection computer mounting bolts,
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).
130485
JH1

19D-7
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see ) (80A, Battery)
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the diesel injection computer (see 13B, Diesel in-
jection, Diesel injection computer: Removal -
Refitting, page 13B-13) .aRemove:
-the front bolt (1) from the subframe,
-the rear bolt (2) from the subframe.
aPosition the (Mot. 1672).
aMark the position of the left-hand suspended engine
mounting. Special tooling required
Mot. 1672Low er engine support.
Tightening torquesm
mounting bolt on the
suspended engine
mounting unit62 N.m
suspended engine
mounting shaft105 N.m
mounting bolts on the
suspended engine
mounting body21 N.m
bolts of the suspended
mounting r ubber pad62 N.m
suspended engine
mounting rubber pad
shaft nut62 N.m
front subframe bolt62 N.m
rear subframe bolt105 N.m
120040

19D-9
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
aTorque tighten the suspended engine mounting
shaft (105 N.m ) (8) .
aRefit the mounting on the suspended engine mount-
ing body.
aTorque tighten the mounting bolts on the sus-
pended engine mounting body (21 N.m).
aClip the clutch control pipe onto the mounting on the
suspended engine mounting body.
aRefit:
-the rubber pad on the suspended engine mounting,
-the suspended engine mounting shaft nut.
aTighten to torque:
-the bolts of the suspended mounting rubber
pad (62 N.m),
-the suspended engine mounting rubber pad
shaft nut (62 N.m).
aRefit a new electrical wiring clip on the left-hand sus-
pended engine mounting.
II - FINAL OPERATION
aRemove the (Mot. 1672).
aRefit:
-a new front bolt on the subframe,
-a new rear bolt on the subframe.
aTighten to torque:
-the front subframe bolt (62 N.m),-the rear subframe bolt (105 N.m).
aRefit:
-the diesel injection computer (see 13B, Diesel in-
jection, Diesel injection computer: Removal -
Refitting, page 13B-13) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).
130485