Undertray RENAULT TWINGO RS 2009 2.G Engine And Peripherals Repair Manual

17B-17
PETROL INJECTION
Oxygen sensors: Removal - Refitting
K4M
17B
REMOVING THE UPSTREAM OXYGEN
SENSOR
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the engine undertray.
II - REMOVAL OPERATION
aDisconnect the upstream oxygen sensor connector
(1) .
aUnclip the wiring from the upstream oxygen sensor
at (2) .
aRemove the upstream oxygen sensor . Special tooling required
Mot. 149522 mm socket for removal -
refitting of oxygen sensors -
1/2" square dr ive and 24 mm
hexagonal ext.
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Tightening torquesm
upstream oxygen sen-
sor90˚
downstream oxygen
sensor45 N.m
WARNING
Do not use any product designed to improve the
electr ical contact in the injection computer and oxy-
gen sensor connectors or on the bodies of the oxy-
gen sensors.
Failure to respect this advice prevents the oxygen
sensor from operating correctly and results in fail-
ure to comply with the emission control standard.
WARNING
If the connections are corroded, repair the wiring
(see Wiring: Precautions for repair) (Technical
Note 6015A, 88A, Wiring).
Note:
This procedure is for removal - refitting of the
upstream oxygen sensor and the downstream oxy-
gen sensor.
132373
132539

17B-18
PETROL INJECTION
Oxygen sensors: Removal - Refitting
K4M
17B
REFITTING THE UPSTREAM OXYGEN
SENSOR
I - REFITTING PREPARATION OPERATION
aClean the threading of the upstream oxygen sensor
using a WIRE BRUSH.
aUse SURFACE CLEANER (see Vehicle: Parts
and consumables for the repair) (04B, Consuma-
bles - Products) to clean and degrease:
-the thread hole of the upstream oxygen sensor on
the exhaust manifold,
-the threading of the upstream oxygen sensor if it is
to be reused.
II - REFITTING OPERATION
aRefit the upstream oxygen sensor.
aAngle tighten the upstream oxygen sensor ( 90˚).
aAttach the upstream oxygen sensor wiring.
aConnect the upstream oxygen sensor connector.III - FINAL OPERATION
aRefit:
-the engine undertray.
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
REMOVAL OF THE DOWNSTREAM
OXYGEN SENSOR
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
132539
Note:
For angular tightening, make a mark (6) on the
catalytic pre-converter in the middle of the flat
surface of the upstream oxygen sensor. Move the
upstream oxygen sensor stop (7) to the mark (6)
.

17B-26
PETROL INJECTION
Crankshaft position sensor: Removal - Refitting
K4M
17B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the engine undertray.
II - REMOVAL OPERATION
aDisconnect the crankshaft position sensor connector
(1) .
aRemove:
-the crankshaft position sensor bolt (2) ,
-the crankshaft position sensor.
REFITTING
I - REFITTING OPERATION
aRefit the crankshaft position sensor.
aConnect the crankshaft position sensor connector.
II - FINAL OPERATION
aRefit the engine undertray.
132445

19A-9
COOLING
Cooling system: Draining - Refilling
D4F or D7F or K4M or K9K
19A
a
I - DRAINING
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the expansion bottle cap.aRemove the engine undertray.
aPosition the coolant recovery tray under the vehi-
cle.
aRemove the cooling radiator bottom hose clip using
the tool (Mot. 1202-01) or (Mot. 1202-02) or (Mot.
1448).
aOpen the cooling system by removing the cooling ra-
diator bottom hose using the tool (Car. 1363).
aUse a compressed air nozzle to blow air into the
system through the expansion bottle opening to re-
move as much coolant as possible.
II - CLEANING
aFill the cooling system with water through the expan-
sion bottle.
aLet the water run until the water collected by the
cooling radiator bottom hose becomes clear.
aUse a compressed air nozzle to blow air into the
circuit through the expansion bottle opening to re-
move as much water as possible.
aRefit the hose which was removed.
III - FILLING
a
1 - Filling procedure with the tool (Mot. 1700)
aFill the cooling system with engine coolant recom-
mended by the manufacturer (see Vehicle: Parts
and consumables for the repair) (04B, Consum-
ables - Products) using the tool (Mot. 1700).
For the use of this tool (see Cooling system filling
and diagnostic tool: Use) (NT 3857A, 19A, Cool-
ing). Special tooling required
Mot. 1202-01Clip pliers for hose clips
(large size).
Mot. 1202-02Clip pliers for hose clips
(small size)
Mot. 1448Remote operation pliers for
hose clips .
Car. 1363Set of tr im removal levers.
Mot. 1700Fault finding and filling -
bleeding the cooling circuit.
Ms. 554-07Instr ument for testing the
cooling circuit and the expan-
sion bottle valve. Contains
caps 554-01, 554-04, 554-06
Equipment required
coolant recovery tray
compressed air nozzle
pedal press
IMPORTANT
When working in the engine compartment, take
care as the radiator fan(s) may start up unex-
pectedly (risk of being cut).
To avoid any risk of serious burns when the
engine is hot:
-do not open the expansion bottle cap,
-do not dr ain the cooling system,
-do not open the bleed screw(s).
WARNING
Before the operation, protect the electrical acces-
sories to prevent any risk of short circuiting and
protect the belts to avoid damaging them.
K4M
Note:
There are two procedures for filling the cooling
system:
-the method using the (Mot. 1700) tool is recom-
mended by Renault. It saves a considerable
amount of time because it does not require the
cooling system bleed screws to be opened,
-the procedure without a special tool.

19A-11
COOLING
Cooling system: Draining - Refilling
D4F or D7F or K4M or K9K
19A
aMaintain the engine speed at 1500 rpm, sharply
varying the engine speed (up to the maximum) 2 to
3 times approximately every 2 minutes until the fan
assembly starts for the second time.
aMaintain the engine speed at 3000 rpm using a ped-
al press, until the fan assembly has been activated
for a third time.
aCheck that the heating is operating correctly.
aAllow the engine to cool until the engine coolant tem-
perature is less than 50˚C.
aRemove the expansion bottle cap.
aAdjust the coolant fluid level to the "Max" mark.
aRefit the expansion bottle cap.
V - FINAL OPERATION
aRemove the coolant recovery tray.
aRefit the engine undertray. K9K
K4M
K4M

19A-20
COOLING
Cooling radiator: Removal - Refitting
K4M
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aDrain the air conditioning circuit using a refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) (62A, Air conditioning).
aRemove:
-the engine undertray bolts,
-the engine undertray,
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) . Special tooling required
Mot. 1448Remote operation pliers for
hose clips .
Equipment required
refrigerant charging station
safety strap(s)
Tightening torquesm
bolt of the dehydrator
reservoir - « expansion
valve connecting pipe » 8 N.m
compressor - con-
denser « connecting
pipe bolt » 8 N.m
air conditioning connect-
ing pipe bolts8 N.m
IMPORTANT
When working in the engine compartment, take
care as the radiator fan(s) may start up unexpect-
edly (risk of being cut).
To avoid any risk of serious burns when the engine
is hot:
-do not open the expansion bottle cap,
-do not drain the cooling system,
-do not open the bleed screw(s).
WARNING
Prepare for the flow of fluid, and protect the sur-
rounding components.
WARNING
When carr ying out a repair that requires a complete
change, it is essential to flush the circuit with clean
water, blast compressed air through the circuit to
drive out the water, fill and bleed the circuit and
then measure the effective protection.
The cr iteria to be met are:
-protection down to -25˚C ±± ± ±
2 for cold and temper-
ate countries,
-protection down to -40˚C ±± ± ±
2 for "extreme cold"
countries.

19A-23
COOLING
Cooling radiator: Removal - Refitting
K4M
19A
aPerform the following operations:
-fill the air conditioning circuit using a refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) (62A, Air conditioning),
-fill and bleed the coolant circuit (see 19A, Cooling,
Cooling system: Draining - Refilling, page 19A-
9) .
aRefit the engine undertray.

19A-30
COOLING
Coolant pump: Removal - Refitting
K4M
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).aRemove:
-the engine undertray,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the throttle valve (see 12A, Fuel mixture, Throttle
valve: Removal - Refitting, page 12A-20) ,
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) ,
-the crankshaft accessories pulley (see 11A, Top
and front of engine, Crankshaft accessories
pulley: Removal - Refitting, page 11A-20) ,
-the timing belt (see 11A, Top and front of engine,
Timing belt: Removal - Refitting, page 11A-27) ,
-the camshaft dephaser (see 11A, Top and front of
engine, Camshaft dephaser: Removal - Refit-
ting, page 11A-135) . Tightening torquesm
bolt 1 of the coolant
pump27 N.m
bolts 2 to 8 of the water
pump10 N.m
IMPORTANT
When working in the engine compartment, take
care as the radiator fan(s) may start up unexpect-
edly (risk of being cut).
To avoid any risk of serious burns when the engine
is hot:
-do not open the expansion bottle cap,
-do not drain the cooling system,
-do not open the bleed screw(s).
WARNING
Prepare for the flow of fluid, and protect the sur-
rounding components.
WARNING
When carr ying out a repair that requires a complete
change, it is essential to flush the circuit with clean
water, blast compressed air through the circuit to
drive out the water, fill and bleed the circuit and
then measure the effective protection.
The cr iteria to be met are:
-protection down to -25˚C ±± ± ±
2 for cold and temper-
ate countries,
-protection down to -40˚C ±± ± ±
2 for "extreme cold"
countries.

19A-33
COOLING
Coolant pump: Removal - Refitting
K4M
19A
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the throttle valve (see 12A, Fuel mixture, Throttle
valve: Removal - Refitting, page 12A-20) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
aRefit the engine undertray.

19A-48
COOLING
Water chamber: Removal - Refitting
K4M
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the engine undertray.
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) . Special tooling required
Mot. 1448Remote operation pliers for
hose clips .
Mot. 1202-01Clip pliers for hose clips
(large size).
Mot. 1202-02Clip pliers for hose clips
(small size)
Tightening torquesm
water chamber bolts
(initial torque)4 N.m
water chamber bolts12 N.m
heater matrix hose
bracket bolt10 N.m
IMPORTANT
When working in the engine compartment, take
care as the radiator fan(s) may start up unexpect-
edly (risk of being cut).
To avoid any risk of serious burns when the engine
is hot:
-do not open the expansion bottle cap,
-do not drain the cooling system,
-do not open the bleed screw(s).
WARNING
When carr ying out a repair that requires a complete
change, it is essential to flush the circuit with clean
water, blast compressed air through the circuit to
drive out the water, fill and bleed the circuit and
then measure the effective protection.
The cr iteria to be met are:
-protection down to -25˚C ±± ± ±
2 for cold and temper-
ate countries,
-protection down to -40˚C ±± ± ±
2 for "extreme cold"
countries.
WARNING
Before the operation, protect the electrical accesso-
ries to prevent any risk of shor t circuiting and pro-
tect the belts to avoid damaging them.