section 2c SSANGYONG KORANDO 1997 Service Repair Manual

SSANGYONG MY2002
8B-62 SUPPLEMENTAL RESTRAINTS SYSTEM
KAA8B160
PASSENGER AIRBAG MODULE
Removal and installation Procedure
Caution: The SDM can maintain sufficient voltage
to deploy the airbags for 0.15 seconds after the
Ignition is OFF and the airbag fuse has been
removed. If the airbags are not disconnected, service
cannot begin until one minute has passed after
disconnecting power to the SDM. If the airbags are
disconnected, service can begin immediately
without waiting for one-minute time period to
expire. Failure to temporarily disable the SRS
during service result in unexpected deployment,
personal injury, and otherwise unneeded SRS repair.
1. Disconnect the negative battery cable.
2. Remove the glove box. Refer to Section 9E,
Instrumentation/Driver Information.
3. Disconnect the passenger airbag yellow electrical
connector.
4. Remove two nuts form the airbag bracket.
Installation Notice
5. Remove the passenger airbag module from the
instrument panel by pushing back side of
passenger airbag.
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 16 Nm (12 lb-ft)
FRONT SEAT BELT PRETENSIONER
For removal and installation refer to Section 8A, Seat
Belts.
KAA8B210

SUPPLEMENTAL RESTRAINTS SYSTEM 8B-63
SSANGYONG MY2002
KAA8B170
AIRBAG MODULE DEPLOYMENT
(IN VEHICLE)
Deploy airbags before disposing of them. If a vehicle to be
scraped, the airbag may be deployed inside the vehicle.
Caution: To avoid injury while deploying an airbag
or a pretensioner in the vehicle, observe the
following precaution:
Before deploying the airbags, remove all loose
objects from the airbag’s expansion area.
Deploy the airbags with the vehicle doors closed
and the side windows open.
Deploy the airbags only in an evacuated area.
Service personnel who must be present during
the deployment should be at least 10 meters (33
feet) in front of the vehicle.
Do not connect the voltage source until after
having completed all other preparations for the
deployment of the airbags.
Allow a deployed airbag module or pretensioner
to cool for at least 30 minutes before handling.
Wear gloves and eye protection during the
disposal procedure.
If the deployment fails, disconnect the voltage
source and wait 5 minutes before approaching
the vehicle.
Deployment Procedure
Caution: The SDM can maintain sufficient voltage
to deploy the airbags for 0.15 seconds after the
Ignition is OFF and the airbag fuse has been
removed. If the airbags are not disconnected, service
cannot begin until one minute has passed after
disconnecting power to the SDM. If the airbags are
disconnected, service can begin immediately
without waiting for one-minute time period to
expire. Failure to temporarily disable the SRS
during service result in unexpected deployment,
personal injury, and otherwise unneeded SRS repair.
1. Disconnect both battery cables and place the
battery at least 10 meters (33 feet) from the vehicle.
2. Remove the knee bolster from the steering column.
Refer to Section 9G, Interior Trim.
3. At the lower steering column, cut the two wires
leading from the supplemental restraint system
(SRS) harness to the clock spring.
4. Strip 13 mm (0.5 inch) of the insulation from the
end of the wires leading to the clock spring.
5. Use two additional wires, each at least 10 meters
(33 feet) long, to reach from the deployment battery
to the inflator module.
6. Strip 13 mm (0.5 inch) of the insulation from the
ends of these two additional wires.

SSANGYONG MY2002
8B-64 SUPPLEMENTAL RESTRAINTS SYSTEM
7. Twist the two wires together at one end.
8. Place the twisted ends of the two wires near the
deployment battery. Do not connect the wires to
the battery at this time.
9. Using the free ends of the 10 meters (33 feet) wires
leading to the clock spring, make two splices, one
at each wires from the airbag modules.
10. Wrap the wires with insulation tape.
11. Now that the free ends of the 10 meters (33 feet)
wires are spliced to the airbag module wires, and
the ends that are twisted together are near the
deployment battery, clear the area.
12. Untwist the wires that near the deployment
battery.
13. Touch one wire to the positive battery terminal and
touch the other wire to the negative battery
terminal. The airbag will deploy.
14. Repeat the procedure for the passenger airbag
and pretensioners.
15. Using proper precautions, dispose of the deployed
airbag/pretensioner. Refer to “Deployed Airbag
Module Disposal Procedure” in this section.

SUPPLEMENTAL RESTRAINTS SYSTEM 8B-65
SSANGYONG MY2002
AIRBAG MODULE DEPLOYMENT
(OUTSIDE OF VEHICLE)
If the vehicle is within the warranty period, contact the
Daewoo regional service manager for approval or
special instructions before deploying the airbag
modules.
Deploy airbag modules in following situations:
If the vehicle is to be scrapped. Refer to “Airbag
Module Deployment (Inside of Vehicle)” in this
section.
If an airbag module is damaged during transit,
storage, or service.
Caution: to avoid injury while deploying an
airbag module or pretensioner outside the
vehicle, observe following precaution:
Deploy the airbags only in an evacuated area.
Service personnel who must be present during
the deployment should be at least 10 meters (33
feet) in front of the airbag module.
Do not connect the voltage source until after
having completed all other preparations for the
deployment of the airbags.
Allow a deployed airbag module or pretensioner
to cool for at least 30 minutes before handling.
Wear gloves and eye protection during the
disposal procedure.
If the deployment fails, disconnect the voltage
source and wait 5 minutes before approaching
the vehicle.
1. Position the airbag module face up, on flat ground
outdoors, at least 10 meters (33 feet) from the any
obstacles or people.
2. Place a vehicle battery at least 10 meters (33 feet)
away from the airbag module.3. Deploy the airbag module using the deployment
tool.
4. If you do not have deployment tool follow below
procedure.
5. Cut the yellow wires to the airbag module/
pretensioner.
6. Strip 13 mm (0.5 inch) of the insulation from the
end of the wires leading to the airbag module/
pretensioner.
7. Use two additional wires, each at least 10 meters
(33 feet) long, to reach from the deployment battery
to the airbag module/pretensioner.
8. Strip 13 mm (0.5 inch) of the insulation from the
ends of these two additional wires.
9. Twist the two wires together at one end.
10. Place the twisted ends of the two wires near the
deployment battery. Do not connect the wires to
the battery at this time.
11. Using the free ends of the 10 meters (33 feet) wires
leading to the airbag module/pretensioner, make
two splices, one at each wires from the airbag
module/pretensioner.
12. Wrap the splices with insulating tape.
13. Now that the free ends of the 10 meters (33 feet)
wires are spliced to the airbag module/
pretensioner wires, and the ends that are twisted
together are near the deployment battery, clear
the area.
14. Untwist the wires that near the deployment
battery.
15. Touch one wire to the positive battery terminal and
touch the other wire to the negative battery
terminal. The airbag module/pretensioner will
deploy.
16. Using proper precautions, dispose of the deployed
airbag module/pretensioner. Refer to “Deployed
Airbag Module Disposal Procedure” in this section.

SSANGYONG MY2002
8B-66 SUPPLEMENTAL RESTRAINTS SYSTEM
KAA8B080
DEPLOYED AIRBAG MODULE
DISPOSAL PROCEDURE
Caution: After deployment, a powdery residue may
be on the surface of the airbag. The powder consists
primarily of cornstarch (used to lubricate the bag
as it inflates) and by-products of the chemical
reaction. Sodium hydroxide dust (similar to lye
soap) is produced as a by-product of the deployment
reaction. The sodium hydroxide then quickly reacts
with atmospheric moisture and is converted to
sodium carbonate and sodium bicarbonate (also
known as baking soda). Therefore, it is unlikely that
sodium hydroxide will be present after deployment.
Caution: Wear gloves and eye protection during the
disposal procedure.
Caution: After deployment, the metal surfaces of the
airbag module will be hot. In order to avoid the risk
of an injury or a fire, do not place the deployed airbag
module near any flammable objects, and allow the
airbag module to cool for 30 minutes before handling.
Deploy an airbag or pretensioner before disposing of
it. This includes those in a whole vehicle being
scrapped. If the vehicle is still within the warranty
period contact the Daewoo regional service manager
for approval or special instructions before deploying
an airbag module or a pretensioner. Deployed airbag
module or pretensioner should be disposed of in the
same manner as other scrap parts, with the addition
of the following steps:
1. Place the deployed airbag or pretensioner in a
sturdy plastic bag.
2. Seal the plastic bag securely.
3. Wash your hands and rinse them with water after
handling a deployed airbag.
SRS WIRING REPAIR
Connector Repair
Caution: Before attempting any repairs, the SRS must
be disabled. Refer to “Disabling the SRS” in this
section for instructions on how to disable the SRS.
The terminals in the SRS are made of special metal to
provide necessary contact integrity for the sensitive,
low-energy circuits. These terminals are available only
in connector repair assembly packs. Do not substitute
any other terminals for those in the assembly packs.
Wire Repair
Caution: Before attempting any repairs, the SRS must
be disabled. Refer to “Disabling the SRS” in this
section for instructions on how to disable the SRS.
Do not repair any wires of supplemental restraint system
(SRS). Replace any damaged wires with new one.

SECTION 9A
BODY WIRING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
General Description.............................................9A-2
Wire Color Chart..................................................9A-2
Engine Room Fuse & Relay Box......................... 9A-3
Usage of Fuse in Engine Room Fuse Box.............9A-5
Passenger Room Fuse Box..................................9A-6
Usage of Fuse in Engine Room Fuse Box.............9A-7
Schematic and Routing Diagrams.......................9A-8
Engine Room Fuse & Relay Circuit.......................9A-8
Wiring Harness & Connector &
Ground Location................................................. 9A-11
W/H Engine Room.............................................9A-11W/H Main..........................................................9A-12
W/H Main (Floor)............................................... 9A-14
W/H Roof..........................................................9A-15
W/H Seat Heater................................................9A-16
W/H Door..........................................................9A-17
W/H Tail Gate....................................................9A-18
W/H Air-Conditioner...........................................9A-19
W/H Engine Control (Gasoline)...........................9A-20
W/H Pre-Heating (Diesel)...................................9A-21
W/H Transmission..............................................9A-22

SECTION 9B
LIGHTING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9B-2
Head Lamps - ON Reminder................................9B-2
Head Lamps........................................................9B-2
Daytime Running Lamps......................................9B-2
Parking and Turn Signal Lamps...........................9B-2
Fog Lamps..........................................................9B-2
Rear Combination Lamps.....................................9B-2
Center High-Mounted Stop Lamp.........................9B-2
Backup Lamps....................................................9B-3
License Plate Lamps ...........................................9B-3
Interior Room Lamps ...........................................9B-3
Luggage Lamps..................................................9B-3
Components Locator............................................9B-4
Diagnostic Information and Procedure...............9B-5
Head Lamps........................................................9B-5
Fog Lamps..........................................................9B-7
Tail Lamps..........................................................9B-8
Interior Room and Luggage Lamps....................9B-11
Door Courtesy Lamps ........................................9B-13
Cigar Lighter......................................................9B-14
Repair Instructions..............................................9B-15
On-Vehicle Service Unit Repair..............................9B-15
Head Lamps......................................................9B-15Front Combination Lamp....................................9B-16
Center High-Mounted Stop Lamp.......................9B-16
Rear Combination Lamps...................................9B-17
Fog Lamps........................................................9B-17
Interior Courtesy Lamp .......................................9B-18
Door Courtesy Lamp ..........................................9B-18
Luggage Lamp..................................................9B-19
License Plate Lamps .........................................9B-19
Specifications.....................................................9B-20
Bulb Usage Chart..............................................9B-20
Fastener Tightening Specifications.....................9B-20
Schematic and Routing Diagrams.....................9B-21
Head Lamp Leveling Device (HLLD) : Gasoline ..9B-21
Head Lamp Leveling Device (HLLD) : Diesel......9B-22
Tail Lamp Relay Circuit Position Lamp,
Tail Lamp, License Lamp................................9B-23
Illumination Switch.............................................9B-24
Turn Signal Lamp...............................................9B-25
Front Fog Lamp.................................................9B-26
Rear Fog Lamp..................................................9B-27
Stop Lamp, BTSI (Brake Transmission
Shift Interlock) - Metal Top..............................9B-28
Stop Lamp, BTSI (Brake Transmission
Shift Interlock) - Soft Top.................................9B-29

SSANGYONG MY2002
9B-2 LIGHTING SYSTEM
DESCRIPTION AND OPERATION
HEAD LAMPS - ON REMINDER
When the headlamp switch is in the headlamps-on or
parkinglamps-on positions, voltage is applied to the
chime module. With the headlamp switch on and the
driver’s side door open, the module loses voltage. The
module senses this change. If voltage is still available,
it is applied to sound the chime. The chime can be
turned off by turning the headlamp switch off or closing
the driver’s side door. To replace the chime module,
refer to Section 9E, Instrumentation / Driver Information.
HEAD LAMPS
The headlamps are controlled by the multifunction lever
on the left side of the steering column. They will come
on with the ignition switch in on position. Turning the
headlamp switch to the first position turns on the
parking lamps, the license plate lamps, and the
instrument panel illumination. Turning the switch to the
second position turns on all of the previous lamps and
the headlamps. Turning the switch off turns off all the
lamps.
The headlamps high beam and low beams are also
controlled by this lever. When the headlamps are on,
pushing the lever away from the driver until the switch
clicks changes the lamp from low beam to high beam.
An indicator lamp on the instrument cluster assembly
will come on when the high beam headlamps are on.
To return the headlamps to low beams, pull the lever
toward the driver.
The headlamps must be aimed for proper illumination
of the road. Headlamp aim should be checked
whenever a new headlamp assembly is installed or
when service or repairs to the front end may have
disturbed the headlamp assembly or its mountings.
DAYTIME RUNNING LAMPS
The daytime running lamps (DRL) will illuminate under
the following conditions:
 The ignition is ON.
 The light switch is OFF.
 The parking brake is released.
When the head lamps are on, the DRL will turn off.
To turn the DRL off when idling, apply the parking
brake.
PARKING AND TURN SIGNAL
LAMPS
The parking lamps can be turned on by turning the
headlamp switch to the first position. The parking lamps
can be turned off by turning the switch off.
When the turn signals are activated, the appropriate
turn signal lamps flash to signal a turn. The front, the
rear, work only when the ignition is on.
The front and rear turn signals are controlled by the
multifunction lever on the left side of the steering
column. Moving the lever all the way up or down past
the detent will turn on the turn signals. When the turn
is complete, the lever will automatically be release,
and the front and the rear turn signals will stop flashing.
For changing lanes or shallow turns in which the steering
wheel does not turn far enough to cancel the signal,
move the signal to the first detent and hold it there.
The turn signal will cancel when the lever is released.
FOG LAMPS
The fog lamp switch is located in multifunction lever
on the right side of steering column. To use the fog
lamps, first turn on the parking lamps. Then, turning
the fog lamps switch on position. The indicator light in
the instrument cluster will illuminate to indicate that
the fog lamps are on. Turning the switch again to turn
off the fog lamps. The indicator light will then go off.
The fog lamps must be aimed for proper illumination
of the road. Fog lamp aim should be checked when a
new bulb is installed or if service or repairs to the front
end may have disturbed the fog lamp assembly or its
mountings.
REAR COMBINATION LAMPS
The taillamps, stoplamps, backup lamps and turn
signals are one assembly.
Turning on either the headlamps or the parking lamps
will also turn on the taillamps. When the brake pedal
is pushed, the taillamps will glow more brightly to serve
as stop lamps.
CENTER HIGH-MOUNTED STOP
LAMP
The center high-mounted stoplamp is on the tail gate
and will come on when the brake pedal is pressed.

SECTION 9C
HORNS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation.................................. 9C-2
Horns ................................................................. 9C-2
Components Locator ........................................... 9C-3
Lighting System................................................. 9C-3Repair Instructions............................................... 9C-4
On-Vehice Service Unit Repair............................... 9C-4
Dual Horns......................................................... 9C-4
Schematic and Routing Diagram....................... 9C-5
Horn Wiring System............................................ 9C-5

Description and Operation.................................. 9D-2
Windshield Wiper System................................... 9D-2
Windshield Washer System................................ 9D-2
Components Locator ........................................... 9D-3
Lighting System................................................. 9D-3
Repair Instructions............................................... 9D-4
On-Vehice Service Unit Repair............................... 9D-4
Windshield Wiper Arm........................................ 9D-4
Windshield Wiper Motor...................................... 9D-4
Windshield Wiper Blade..................................... 9D-5
Windshield Washer Reservoir............................. 9D-5
SECTION 9D
WIPER, WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Windshield Washer Pump................................... 9D-6
Windshield Washer Nozzles................................ 9D-6
Windshield Washer Hoses.................................. 9D-6
Rear Wiper Arm.................................................. 9D-6
Rear Wiper Motor................................................ 9D-7
Rear Washer Reservoir....................................... 9D-7
Specifications...................................................... 9D-8
Fastener Tightening Specifications...................... 9D-8
Schematic and Routing Diagrams...................... 9D-9
Windshield Wipers System................................. 9D-9