sensor SSANGYONG KORANDO 1997 Service Repair Manual

TRANSFER CASE (PART TIME - 4408) 5D2-13
SSANGYONG MY2002
Diagnostic Table
Connect a service connector. If turn the ignition switch
“ON” “4WD CHECK” indicator light will come on for
0.6 second and turn off for 3 seconds and then display
a defective code 3 times continuously.
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFFTCCU
Shift Motor
Synchronizer Clutch
Speed Sensor
Locking Hub Solenoid Defective Code No.
1
2
3
4
5
Malfunctioning Part
KAA5D140
KAA5D150
KAA5D160
KAA5D170
KAA5D180

SSANGYONG MY2002
5D2-14 TRANSFER CASE (PART TIME - 4408)
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFFSelector Switch
Motor Position Sensor Defective Code No.
6
7
Malfunctioning Part
KAA5D190
KAA5D200

TRANSFER CASE (PART TIME - 4408) 5D2-19
SSANGYONG MY2002
1 Transfer Case
2 Spring Washer
3 Oil Seal
4 Companion Flange
5 Shift shaft
6 Oil Seal
7 Pipe Plug
8 Screw
9 Bolt
10 Speed Sensor and Harness Bracket
11 Speed Sensor Assembly
12 Speed Sensor
13 O-Ring
14 Locking Clip
15 Connector
16 Motor Assembly
17 Oil Seal
18 Bearing
19 Bolt
20 Pump Assembly
21 Output Shaft Assembly
22 Bearing
23 Ring Gear
24 Cover Assembly
25 Nut
26 Snap Ring
27 Bearing
28 Needle Bearing
30 Clutch Coil Assembly
31 Speed Gear
32 Oil Seal
33 Return Spring
34 Magnet
35 Clutch Housing
36 Snap Ring (option)
37 Snap Ring
38 Lock-up Hub
39 Sleeve Return Spring
40 Lock-up Collar41 Rail Shaft
42 Lock-up Fork
43 Snap ring
44 Spacer
45 Driven Sprocket
46 Driving Sprocket
47 Drive Chain
48 Nut
49 Gasket
53 Spring Pin
54 Hose Clamp
55 Hose Coupling
56 Oil Strainer
58 Reduction Hub
59 Shift Fork Assembly
60 Shift Fork Facing
61 Roller and Retainer
66 Nut
67 Plane Washer
68 Oil Seal
71 Spacer
72 Front Output Assembly
73 Breather
74 Bolt
75 Front Adapter Assembly
76 Snap Ring
80 Snap Ring
81 Bearing
82 Input Shaft Assembly
83 Sleeve Assembly
84 Needle Bearing
86 Thrust Washer
87 Retaining Ring
88 Thrust Plate
89 Sun Gear
90 Gear Carrier Assembly
97 Electric Shift Cam
99 Spacer

SSANGYONG MY2002
5D2-26 TRANSFER CASE (PART TIME - 4408)
KAA5D420
KAA5D430
3. Remove the clutch coil wiring from the connector.
4. Remove the clutch coil assembly mounting nut.
KAA5D440
KAA5D450
5. Remove the snap ring and pull out the ball bearing
from the cover to remove the speed gear.
6. Remove the clutch coil assembly and the oil seal
from the cover.
7. Remove the speed sensor and the O-ring from
the case cover.

SSANGYONG MY2002
5D2-42 TRANSFER CASE (PART TIME - 4408)
5. Tighten 9 bolts positioning identification tag and
wiring clip.
Installation Notice
6. Install the speed gear over output shaft spline in
the cover assembly.
7. Press the new oil seal into the cover assembly.
Tightening Torque28 - 40 Nm
(21 - 30 lb-ft)
KAA5D920
KAA5D930
KAA5D940
External Electric Shift
1. Align the motor with shift shaft and position the
motor assembly onto the cover.
2. Install the motor to the shift shaft and contact
cover and rotate the motor clockwise direction to
check correct engagement.
3. Insert the O-ring on the speed sensor assembly
to the cover.
4. Install the bracket to the motor assembly and
tighten 3 bolts.
Installation Notice
Tightening Torque8 - 11 Nm
(71 - 97 lb-in)

SSANGYONG MY2002
7C-24 MANUAL & SEMIAUTO-HVAC
KAA7C290
1 Blower Switch
2 Recirculation Switch
3 Mode Switch4 A/C Switch
5 Temperature Control Lever
6 In-vehicle Sensor
HEATER AND AIR CONDITIONER CONTROL BOX

SSANGYONG MY2002
7D-4 FATC-HAVC
SERVICE SPECIFICATIONS
Input Section
Incar Sensor
Ambient Sensor
Coolant Temperature SensorApplicationDescriptionResistance (25°C)
Voltage Rating
Current Rating
Resistance (25°C)
Voltage Rating
Current Rating
Resistance (25°C)
Voltage Rating
Current Rating
Evaporator Unit
2.186 kΩ ± 0.07 kΩ
5 V
3 mA
1.0 kΩ ± 0.03 kΩ
5 V
3 mA
0.55 kΩ ± 0.02 kΩ
5 V
3 mA
Intake Actuator
Mode Actuator
Mix Actuator
Power TR
Blower Motor Power ConsumptionApplicationDescriptionCurrent Rating (at 12 V)
LOCK Current
Current Rating (at 12 V)
LOCK Current
Current Rating (at 12 V)
LOCK Current
Ic
Pc70 ± 30 mA
Less than 500 mA
100 ± 40 mA
Less than 500 mA
100 ± 40 mA
Less than 500 mA
30 A
200 W
220 W
FASTENER TIGHTENING SPECIFICATIONS
N•m
4 - 6
4 - 6
4 - 6
5 - 8
4 - 6
20 - 30
20 - 26Lb-Ft
2.9 - 4.4
2.9 - 4.4
2.9 - 4.4
3.7 - 5.9
2.9 - 4.4
14.7 - 22.1
14.7 - 19.1 Condenser Bolt
Condenser Fan Nut
Condenser Bolt
Receiver Drier Pipe Bolt
Receiver Drier Pipe Bolt (Condenser)
Pressure Pipe Bolt
Pressure Mounting BoltLb-In
35.4 - 53.1
35.4 - 53.1
35.4 - 53.1
44.2 - 70.8
35.4 - 53.1
177.0 - 265.5
177.0 - 230.1Application

SSANGYONG MY2002
7D-6 FATC-HAVC
FATC BLOCK DIAGRAM
INCAR SENSOR
AMBIENT SENSOR
WATER TEMPERATURE SENSOR
SUN LOAD SENSOR
TEMPERATURE SWITCH
BLOWER SWITCH
MODE SWITCH
DEFROSTER SWITCH
INTAKE SWITCH
AUTO SWITCH
A/CON SWITCH
OFF SWITCH
TEMP DOOR POSITION FEEDBACK
VOLTAGE
POWER TRANSISTOR COLLECTOR
VOLTAGE
VFD
MAX HI RELAY
POWER T/R
BLOWER
MOTOR
ECUCOMPRESSOR
MIX ACTUATORMIX DOOR
INTAKE ACTUATORINTAKE DOOR
MODE ACTUATORMODE DOOR
Airconditioner output
C
O
N
T
R
O
L
U
N
I
T

FATC-HAVC 7D-9
SSANGYONG MY2002
KAA7D030
DIAGNOSIS
DIAGNOSIS TEST
FATC airconditioner system has self-diagnosis
function. Turn the ignition switch ON and press intake
switch more than 4 times within 2 seconds while the
AUTO switch is pressed, then it will diagnose incarsensor, ambient sensor, water temperature sensor and
temperature actuator for open/short and will display
numerical fault code on the set temperature display of
VFD.
1 AUTO Switch
2 Fresh/Recirculation Switch
3 OFF Switch4 Airconditioner Switch
5 VFD (Vaccum Fluorescent Display)

SSANGYONG MY2002
7D-10 FATC-HAVC
Self-diagnosis Method
Ignition switch “ON”
Press the intake switch more than 4 times within
2 seconds while pressing the AUTO switch
Self-diagnosis will start after turning off all displays
on VFD for 2.5 seconds
Self-diagnosis items check
(continuous action)
Airconditioner control
Self-diagnosis items check
(step action)
Press AUTO Press AUTOPress OFF
Press OFF
Diagnosis Item and Fault Code
15 : coolant Sensor Open
16 : coolant Sensor Short
17 : temperature Actuator Open/Short
18 : temperature Actuator Drive Fault 00 : normal
11 : incar Sensor Open
12 : incar Sensor Short
13 : ambient Sensor Open
14 : ambient Sensor Short