torque SSANGYONG KORANDO 1997 Service Repair Manual

SSAMGYONG MY2002
3A-10 FRONT AXLE
8. Remove the hub and disk assembly. 6-2.Unscrew the bolts and remove hub flange.
Installation Notice
Before installation, apply loctite on the mating
surface.
7. Remove the hub nut with special tool.
KAA3A150
KAA3A160
KAA3A170
KAA3A180
9. Remove the disk brake dust shield.
Installation Notice
Tightening Torque70 - 90 Nm
(52 - 66 lb-ft)
Tightening Torque 15 Nm (11 lb-ft)
Tightening Torque4 - 6 Nm
(35 - 53 lb-in)

FRONT AXLE 3A-11
SSANGYONG MY2002
10. Remove the cotter pin and slotted nut and then
remove the steering knuckle arm and tie-rod.
Installation Notice
11. Remove the cotter pin and nut from the steering
knuckle arm and upper arm ball joint connection.
Installation Notice
12. Remove the cotter pin and nut from the steering
knuckle arm and lower and lower arm boll joint
connection.
Installation Notice
13. Carefully remove the knuckle arm.Replace the cotter pin with new one.
Replace the cotter pin with new one.
KAA3A190
KAA3A200
KAA3A210
Tightening Torque 40 Nm (30 lb-ft)
Tightening Torque115 Nm (85 lb-ft)
Tightening Torque150 Nm (111 lb-ft)
14. Remove the drive shaft mounting bolts and
remove the drive shaft.
Installation Notice
Observe the tighening torque and sequence.
15. Installation should follow the removal precedure
in the reverse order.
KAA3A220
Tightening Torque4.6 - 60 kgfm

FRONT AXLE 3A-13
SSANGYONG MY2002
Tools Required
DW340-80Front Axle Support
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lower cover.
Installation Notice
KAA3A240
KAA3A260
KAA3A250
5. Remove the front drive shaft-to-front axle
assemblybolts.
Installation Notice
Tightening Torque4.5 - 6.0 kgfm 3. Remove the rack and pinion assembly. Refer to
Section 6C, Power Steering Gear.
4. Remove the front axle bleeder hose.
Tightening Torque 35 Nm (26 lb-ft)
KAA3A270
6. Remove the front propeller shaft-to-front axle bolts.
Removal Notice
Make alignment marks on the front propeller
shaft and front axle housing.
Installation Notice
Tightening Torque7.0 - 8.5 kgfm

SSAMGYONG MY2002
3A-14 FRONT AXLE
Tightening Torque118 Nm (87 lb-ft)
7. Remove the front axle housing mounting nuts from
the crossmember.
Installation Notice
KAA3A280
KAA3A300
KAA3A290
9. Support the front axle housing with front axle sup-
port DW340-080.
Tightening Torque 78 Nm (58 lb-f t ) 8. Remove the lower ball joint using the ball joint re-
mover 661 589 13 33 00.
Installation Notice
10. Remove the front axle mounting bracket nuts.
Installation Notice
KAA3A310
Tightening Torque9.5 - 14.2 kgfm

SSAMGYONG MY2002
3A-18 FRONT AXLE


Disassembly Procedure
1. Remove the drain plug and drain the oil. Reinstall
the drain plug.
Installation Notice
2. Unscrew the axle housing and housing mounting
bracket bolts and remove the bracket and inner
shaft assembly.
3. Remove the bearing fixing snap ring of the inner
shaft and pull out the bearing. Separate the inner
shaft and the mounting bracket.
4. Remove the axle housing cover.
Notice: Clean the cover and housing contact
surfaces.
KAA3A340
KAA3A360
KAA3A350
KAA3A370
Tightening Torque2.8 - 4.2 kgfm

SSAMGYONG MY2002
3A-20 FRONT AXLE
2. Assemble the parts of the drive pinion.
3. Assemble the parts of the differential carrier.
4. Measure backlash of the side gear and pinion.
Assembly Procedure
1. Clean the all parts and check the followings :
Check the ring gear and drive pinion for wear
and damage. If damaged, replace it as a set.
Check the bearing for sticks, wear, noise and
turning resistance.
Check the side gear, pinion, pinion shaft and
thrust washer for wear and damage.
Check the differential carrier for crack and wear
(bearing contact surface). Check the gear case
for crack.
KAA3A420
KAA3A430
KAA3A660
KAA3A420
Tightening Torque
of the Lock Nut240 - 310 Nm
(177 - 229 lb-ft)
Tightening Torque
of the Ring Gear Bolts75 - 90 Nm
(55 - 66 lb-ft)
Standard 0.025 mm

FRONT AXLE 3A-21
SSANGYONG MY2002
5. Install the differential carrier assembly into the axle
housing.
Notice: Be careful not to change the caps. Be
sure to keep the original position of the caps.
6. Measure backlash of the drive pinion and ring
gear.
Tightening Torque of
the Bearing Cap Bolts4.8 - 6.9 kgfm
KAA3A670
KAA3A360
KAA3A440
KAA3A680
7. Install the axle housing cover.
8. Assemble the parts of the front axle shaft and
housing mounting bracket.
Notice: Apply grease to the oil seal rib.
Specified Value 0.165 mm
Tightening Torque3.9 - 4.6 kgfm

PROPELLER SHAFT 3C-3
SSANGYONG MY2002
PROPELLER SHAFT
Inspection Procedure
1. Visually check the propeller shaft.
2. Using a dial indicator, measure propeller shaft
runout by turning the shaft. If runout exceeds limit,
replace the propeller shaft or correct it.
Adjustment Notice
DIAGNOSTIC INFORMATION AND PROCEDURES
KAA3C020
Specification 0.4 mm (0.016 inch)
3. Measure the universal joint starting torque.
Adjustment Notice
Specification 0.54 N•m (4.78 lb-in)
KAA3C030
4. Measure the spider outer diameter.
Adjustment Notice
Specification 16.668 mm (0.656 inch)
KAA3C040
4. Measure the spider outer diameter.
Adjustment Notice
Specification 0.064 mm (0.0025 inch)
KAA3C050

SSANGYONG MY2002
3C-4 PROPELLER SHAFT
KAA3C070
KAA3C080
KAA3C060
ON-VEHICLE SERVICE
FRONT PROPELLER SHAFT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front propeller shaft-to-front axle
assembly bolts.
Installation Notice
REPAIR INSTRUCTIONS
Tightening Torque7.0 - 8.5 kgm
Make alignment marks on the front propeller
shaft and front axle housing.
3. Remove the front propeller shaft-to-transfer case
bolts.
Installation Notice
Tightening Torque8.1 - 8.9 kgm
4. Remove the front propeller shaft.
5. Installation should follow the removal procedure in
the reverse order.
REAR PROPELLER SHAFT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear propeller shaft-to-rear axle assem-
bly bolts.
Installation Notice
Tightening Torque7.0 - 8.5 kgm
Make alignment marks on the rear propeller
shaft and rear axle housing.

PROPELLER SHAFT 3C-5
SSANGYONG MY2002
KAA3C090
3. Remove the rear propeller shaft-to-transfer case
bolts.
Installation Notice
Tightening Torque8.1 - 8.9 kgm
4. Remove the rear propeller shaft.
5. Installation should follow the removal procedure in
the reverse order.