torque SSANGYONG KORANDO 1997 Service Repair Manual

1B3 -- 186 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Installation of Screw Plug
Notice
If steel ball leaks again, install the screw plug.
1. Remove the steel ball.
2. Tap thread into the bores of the oil gallery.
Notice
Front bore : M18′1.5, depth 10mm
Rear bore : M16′1.5, depth 14mm
3. Thoroughly clean the oil gallery.
4. Tighten the front plug (5) with seal (4).
Tightening Torque50 N∙m (37 lb-ft)
5. Apply Loctite 241 and then tighten the rear plug (2).
Tightening Torque50 N∙m (37 lb-ft)

OM600 ENGINE COOLING 1D3 -- 5
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON -- VEHICLE SERVICE
DRAIN AND FILLING OF COOLANT
Preceding Work : Removal of skid plate
Drain / Filling
1. Loosen the pressure cap of reservoir by 1 notch and
remove pressure and then loosen the cap.
Notice
Do not remove radiator cap when coolant is above
90°C.
2. Open the drain plug and drain the coolant.
Notice
Collect the coolant by using the proper bottle.
3. Remove the drain plug(1) and seal(2) of cylinder
block and drain the coolant.
4. Replace the seal to new one and tighten the drain
plug.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
5. Tighten the drain plug of the lower radiator.
6. Fill the coolant through coolant reservoir -- tank.
Notice
DA proportion of 50% by volume of water / anticor-
rosion must be ensured.
7. After engine is running at idle speed, check the level
of coolant. If necessary, add enough specified cool-
ant.

OM600 ENGINE COOLING 1D3 -- 7
D AEW OO M Y_2000
Removal & Installation Procedure
1. Loose the bolts(5) and remove the pulley (4).
Installation Notice
Tightening Torque10 N∙m(89lb-in)
2. Loose the bolts (3).
Installation Notice
Tightening Torque10 N∙m(89lb-in)
3. Pull the tensioning lever(1) to the arrow direction.
4. Remove the water pump(6).
Notice
Clean gasket residues on the sealing surface of wa-
ter pump and replace the gasket.
5. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE COOLING 1D3 -- 9
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the connector(3).
2. Separate the coolant hose (5) and return pipe(6).
3. Remove the bolts(4) evenly.
Installation Notice
Tightening Torque10 N∙m(89lb-in)
Notice
Clean gasket residues on the sealing surface of wa-
ter pump and replace the gasket.
4. Remove the water pump housing(2).
5. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE COOLING 1D3 -- 11
D AEW OO M Y_2000
Removal & Installation Procedure
1. Hold the bolt pulley with counter holder and remove
the bolt(4).
Counter Holder 603 589 00 40 00
Installation Notice
Tightening Torque45 N∙m (33 lb-ft)
2. Remove the socket bolt(5) and then remove the
cooling fan(3) and fan clutch(2).
Notice
Keep the fan clutch vertically.
Installation Notice
Tightening Torque10 N∙m(89lb-in)
3. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE COOLING 1D3 -- 13
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermoswich connector from
radiator.
3. Remove the each coolant hose.
4. Remove the auto T/M oil cooling hose and cooling
line.
Installation Notice
TighteningHose : 29-- 40N∙m (21-- 30 lb-ft)Tightening
TorqueTube : 25-- 35N∙m (18--26 lb-ft)
5. Loosen the radiator upper mounting bolt and re-
move the mounting stopper and insulator.
6. Remove the radiator.
7. Check the radiator pin for crack, leakage and bend-
ing and replace it if necessany.
8. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE COOLING 1D3 -- 15
D AEW OO M Y_2000
Removal & Installation Procedure
Cooling Fan Shroud
1. Remove the radiator deaeration hose and tube.
Installation Notice
Tightening Torque3--7 N∙m (27-- 62 lb-in)
2. Check the shroud.
3. Installation should follow the removal procedure in
the reverse order.
Coolant Sub-- Tank
1. Drain the coolant from radiator.
2. Remove the each hose.
3. Loosen the mounting bolt of sub-- tank and remove
the coolant sub-- tank.
Installation Notice
Tightening Torque3--7 N∙m (27-- 62 lb-in)
4. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE COOLING 1D3 -- 17
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain the coolant completely.
2. Disconnect the coolant hose(4) from the thermostat
housing cover(3).
3. Remove the bolts(5) and then remove the thermo-
stat(1) and housing cover(3)
Installation Notice
Align the groove on thermostat and the housing cov-
er rib(arrow).
Tightening Torque10 N∙m(89lb-in)
Notice
Replace the seal(2).
4. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE ELECTRICAL 1E3 -- 7
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of the battery.
2. Disconnect the plug connection (5).
3. OM 662 Engine
Align the groove of cooling fan with bolt (2) (arrow).
4. Remove the bolts (2, 3) and take out the alternator.
Tightening Torque45 N∙m (33 lb-ft)
5. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE CONTROLS 1F3 -- 13
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the vacuum line.
2. Remove the bolts (1) evenly.
Notice
If necessary, rotate the engine until the pressure on
the tappet of the vacuum pump is released.
3. Remove the vacuum pump (2).
4. Install the vacuum pump (2).
Tightening Torque10 N∙m(89lb-in)
Notice
Clean the gasket residues of sealing surface of vac-
uum pump and replace the gasket(4).
5. Connect the vacuum line.