section 2c SSANGYONG KORANDO 1997 Service Repair Manual

SECTION 9Q
ROOF
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation..................................9Q-2
Sunvisors ...........................................................9Q-2
Cat Hook............................................................9Q-2
Components Locator ...........................................9Q-3
Roof...................................................................9Q-3Unit Repair...........................................................9Q-4
Formed Headliner...............................................9Q-4
Sun Visors..........................................................9Q-4

SSANGYONG MY2002
9Q-4 ROOF
KAA9Q030
SUN VISORS
Removal and Installation Procedure
1. Remove the screws and the sun visor from the
headliner.
KAA9Q020
UNIT REPAIR
FORMED HEADLINER
Removal and Installation Procedure
1. Remove the front and rear upper seat belt anchor.
Refer to Section 8A, Seat Belts.
2. Remove the assist handles. Refer to Section 9G,
Interior trim.
3. Remove the sun visors. Refer to “Sun visors” in
this section.
4. Remove the power sunroof control switch. Refer
to “Power Sunroof Control Switch” in this section.
5. Remove the interior courtesy lamp. Refer to Section
9B, Lighting system.
6. Remove the left and the right A-pillar trim panel.
7. Remove the upper quarter trim panel. Refer to
Section 9G, Interior Trim.
8. Remove the child seat anchor. Refer to Section
9H, Seats.
9. Remove the headliner.
10. Installation should follow the removal procedure
in the reverse order.
2. Remove the screw and the sun visor support from
the headliner.
3. Installation should follow the removal procedure
in the reverse order.
KAA9Q040

SECTION 9R
BODY FRONT END
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9R-2
Body Front End....................................................9R-2
Components Locator............................................9R-3
Body Front End....................................................9R-3
Repair Instructions................................................9R-4
On-Vehicle Service Unit Repair................................9R-4
Lubrication..........................................................9R-4
Fasteners ............................................................9R-4Anticorrosion Materials .........................................9R-4
Cowl Vent Grille...................................................9R-5
Hood...................................................................9R-5
Hood Hinges.......................................................9R-6
Hood Gas Spring.................................................9R-6
Specifications.......................................................9R-7
Fastener Tightening Specifications.......................9R-7

SSANGYONG MY2002
9R-4 BODY FRONT END
ON-VEHICLE SERVICE
UNIT REPAIR
LUBRICATION
The hood hinges and the locking mechanisms require
periodic lubrication for proper operation. Refer to
Section 0B, General Information for the specific types
and intervals of lubrication.
FASTENERS
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
Many aluminum components are used on current
models. Aluminum in contact with steel may corrode
rapidly if it is not protected by special finishes or
isolators.
The fasteners used have a special finish which provides
adequate protection from corrosion. These special
fasteners differ in color to easily identify them from
the standard metric fasteners, which are medium blue
in color.
When replacing fasteners, avoid substituting otherwise
similar fasteners in the same location.
ANTICORROSION MATERIALS
To provide rust resistance, anticorrosion materials have
been applied to the interior surfaces of most of most
of the metal panels. When servicing these panels,
properly recoat them with a service-type anticorrosion
material if any of the original material has been
disturbed.
REPAIR INSTRUCTIONS

BODY FRONT END 9R-5
SSANGYONG MY2002
COWL VENT GRILLE
Removal and Installation Procedure
1. Open the hood.
2. Remove the wiper arms. Refer to Section 9D,
Wipers/Washer System.
3. Remove the cowl vent grille with the screws.
4. Installation should follow the removal procedure
in the reverse order.
KAA9R020
KAA9R030
HOOD
Removal and Installation Procedure
Important: Install protective coverings over the fenders
and the windshield to prevent damage to the paint,
the glass, and the moldings when removing and
installing the hood.
1. Open the hood.
2. Mark the position of the hinge to the hood to aid
in alignment during installation.
3. Remove the washer hoses from the hood.
4. Remove the hood gas spring. Refer to “Hood Gas
Spring” in this section.
5. Remove the bolts retaining the hood to both of
the hinges.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
6. With the aid of another technician, remove the hood
from the hinges.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque7.84 - 11.76 Nm
(5.78 - 8.68 lb-ft)

SSANGYONG MY2002
9R-6 BODY FRONT END
HOOD HINGES
Removal and Installation Procedure
1. Remove the hood. Refer to “Hood” in this section.
2. Remove the cowl vent grille. Refer to “Cowl Vent
Grille” in this section.
3. Remove the side cowl vent panel Refer to “Side
Cowl Vent Panel” in this section.
4. Remove the bolts and the hood hinges
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
5. Installation should follow the removal procedure
in the reverse order.
KAA9R040
HOOD GAS SPRING
Removal and Installation Procedure
1. Open the hood.
2. Remove the wiper arms. Refer to Section 9D,
Wipers/Washer System.
3. Remove the cowl vent grille with the screws.
4. Remove gas spring fix bolt and pull up the gas
spring from the ball stud by spreding the retainer
with screw driver.
5. Remove ball stud from hood. (or not)
Installation Notice
6. Installation should follow the removal procedure
in the reverse order.
KAA9R050
Tightening Torque12.74 - 25.48 Nm
(9.4 - 18.8 lb-ft)
Tightening
Torque9 - 11 Nm
(6.63 - 8.11 lb-ft)
16 - 23 Nm
(11.8 - 16.96 lb-ft)
Spring fix
bolt
Ball stud
bolt

SECTION 9S
BODY REAR END
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9S-2
Fuel Filler Door.....................................................9S-2
Components Locator............................................9S-3
Lighting System..................................................9S-3
Repair Instructions................................................9S-4On-Vehicle Service Unit Repair................................9S-4
Fuel Filler Door.....................................................9S-4
Fuel Filler Door Remote Handle and Cable............9S-4
Specifications.......................................................9S-5
Fastener Tightening Specifications.......................9S-5

SSANGYONG MY2002
9S-4 BODY REAR END
ON-VEHICLE SERVICE
UNIT REPAIR
FUEL FILLER DOOR
Removal and Installation Procedure
1. Remove the bolts and the fuel filler door.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
REPAIR INSTRUCTIONS
KAA9S020
KAA9S030
FUEL FILLER DOOR REMOTE
HANDLE AND CABLE
Removal and Installation Procedure
1. Remove the front seat. Refer to Section 9H, Seats.
2. Remove the front floor insulator.
3. Remove the screw with the fuel filler door remote
handle.
4. Remove the quarter trim panel. Refer to Section
9G, Interior Trim.
5. Disconnect the fuel filler door cable.
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque3.92 - 5.49 Nm
(2.92 - 4.08 lb-ft)

SECTION 9T1
REMOTE KEYLESS ENTRY AND ANTI-THEFT
SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation.................................9T1-2
Remote Keyless Entry and Anti-Theft System.....9T1-2
Components Locator..........................................9T1-3
REKES & STICS................................................9T1-3
Diagnostic Information and Procedure.............9T1-4
Input Memory....................................................9T1-5
Repair Instructions..............................................9T1-6
On-Vehicle Service Unit Repair..............................9T1-6Receiver............................................................9T1-6
Antenna.............................................................9T1-6
Stics..................................................................9T1-6
Schematic and Routing Diagrams.....................9T1-7
STICS - Stics Unit..............................................9T1-7
STICS - Door Contact Switch..............................9T1-8
STICS - Keyless, Key Reminder Switch, Siren,
Chime Bell Buzzer ..........................................9T1-9

SSANGYONG MY2002
9T1-4 REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
DIAGNOSTIC INFORMATION AND PROCEDURE
DIAGNOSIS TEST
Introduction
Using the service connector, possible defects in power section, input output section of internal STICS unit can be
detected and each normal status and defect mode can be checked.
Diagnosis method
1. Use buzzer for diagnosis check status output.
2. Following function outputs should not act when diagnosis switch is ON (STICS in the diagnosis socket box :
connection of No. 7 and ground No. 1)
Tail lamp ON warning (buzzer output stop, door lock/unlock output stop)
Seat belt warning (chime bell output stop)
Central door lock (door lock/unlock output stop)
3. Functions in No. 2 should be restored when diagnosis switch is OFF.
4. Check output should be made once while the diagnosis switch is ON.
5. When inputs are made by operating each different switches more than 2 continuously, make output according
to input order (buzzer ON) and trun off the buzzer for 1 second and than make other remaining outputs for
input switch.
6. Buzzer output is as follows.
T1 : 0.3 ± 0.1 sec.
T2 : 0.3 ± 0.1 sec.
T : 0.6 ± 0.2 sec.
Note:
In case of checking related devices, there will be buzzer sound if it is normal and no buzzer sound if it is
defective.
Step Required ConditionActionRemark Valve (s)
Diagnosis switch ON
Battery voltage supply
Operation of battery and
related devices
IGN key insertion
Operation of IGN and
related devicesBuzzer once
Buzzer twice
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
IGN 1 buzzer
twice, IGN 2
buzzer once,
Power window
buzzer 3 times
Buzzer once
Buzzer once
Wiper motor
parking 3 times,
washer switch
once, wiper relay
twice Confirm thediagnosis function start
Check the battery
Tailgate, rear door lock switch
Driver’s door lock switch
Passenger’s door lock switch
Driver’s door switch
Passenger and rear door switch
REKES input
Key reminder switch
IGN and power window relay
Parking brake switch
Seat belt switch
Washer switch1
2
3
4
5
6
7
8
9
10
11
12
13Diagnosis
switch ON