ABS SSANGYONG KORANDO 1997 Service Owner's Guide

SECTION 2D
REAR SUSPENSION
TABLE OF CONTENTS
Components Locator............................................2D-2
Diagnostic Information and Procedures...............2D-3
Excessive Friction Check.....................................2D-3
Repair Instructions................................................2D-4
On-Vehicle Service.................................................2D-4
Rear Stabilizer.....................................................2D-4
Rear Stabilizer Link..............................................2D-4
Rear Shock Absorber ...........................................2D-5Lower Trailing Link................................................2D-5
Upper Trailing Link................................................2D-6
Rear Coil Spring...................................................2D-6
Lateral Rod..........................................................2D-7
Specifications.......................................................2D-8
Fastener Tightening Specifications.......................2D-8
Special Tools and Equipment...............................2D-9
Special Tools Table...............................................2D-9

SSANGYONG MY2002
2D-2 REAR SUSPENSION
COMPONENT LOCATOR
1 Rear Coil Spring Seat
2 Upper Trailing Link
3 Lateral Rod
4 Rear Shock Absorber5 Lower Trailing Link
6 Rear Stabilizer
7 Rear Stabilizer Link
8 Rear Coil Spring
KAA2D010

REAR SUSPENSION 2D-5
SSANGYONG MY2002
3. Remove the rear stabilizer-to-rear stabilizer link nut.
Installation Notice
KAA2D020
KAA2D050
KAA2D060
REAR SHOCK ABSORBER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear shock absorber lower mounting
nut.
Installation Notice
3. Remove the rear shock absorber upper mounting
nut.
Installation Notice
KAA2D070
L OWER TRAILING LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lower trailing link-to-body frame nut.
Installation Notice
Tightening Torque 70 Nm (52 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.
Tightening Torque 38 Nm (43 lb-ft)
Tightening Torque 38 Nm (28 lb-ft)
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque165 Nm (122 lb-ft)

SSANGYONG MY2002
2D-6 REAR SUSPENSION
3. Remove the lower trailing link-to-rear axle nut.
Installation Notice
KAA2D080
KAA2D090
KAA2D100
UPPER TRAILING LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the upper trailing link-to-body frame nut.
Installation Notice
3. Remove the upper trailing link-to-rear axle nut.
Installation Notice
KAA2D050
REAR COIL SPRING
Tools Required
661589 12 33 00 RearSpringCompressor
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear shock absorber lower mounting
nuts.
Installation Notice
Tightening Torque165 Nm (122 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque 58 Nm (43 lb-ft) 4. Installation should follow the removal procedure in
the reverse order.

SSANGYONG MY2002
2D-8 REAR SUSPENSION
122
122
122
122
52
28
28
43
28
122
122 Lateral Rod-to-Body Frame Nut
Lateral Rod-to-Rear Axle Nut
Lower Trailing Link-to-Rear Axle Nut
Lower Trailing Link-to-Body Frame Nut
Rear Stabilizer-to-Rear Stabilizer Link Nut
Rear Stabilizer Mounting Bolts
Rear Stabilizer Link-to-Body Frame Nut
Rear Shock Absorber Lower Mounting Nut
Rear Shock Absorber Upper Mounting Nut
Upper Trailing Link-to-Body Frame Nut
Upper Trailing Link-to-Rear Axle NutN

m ApplicationLb-In
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Lb-Ft
165
165
165
165
70
38
38
58
38
165
165-
-
-
-
-
-
-
-
-
-
-

SSAMGYONG MY2002
3A-8 FRONT AXLE
Removal & Installation Procedure
1. Remove the tire.
Installation Notice
2. Remove the autolocking hub vacuum hose.
3. With ABS
Remove the wheel speed sensor from the steering
knuckle.
Installation Notice
4. Remove the mounting bolts and pull off the caliper
assembly.
Installation Notice
Notice: Be careful not to damage the brake hose.
KAA3A070
KAA3A080
KAA3A090
KAA3A100
Tightening
Torque80 - 120 Nm
(59 - 89 lb-ft)
110 - 130 Nm
(81 - 96 lb-ft)Steel Wheel
Aluminum
Wheel
Tightening Torque6 - 8 Nm
(53 - 71 lb-in)
Tightening
Torque25 - 35 Nm
(18 - 26 lb-ft)
85 - 105 Nm
(63 - 77 lb-ft)Hose Bolt
Mounting
Bolt

SSANGYONG MY2002
3D-2 REAR AXLE
Disc Brake
Drum Brake50 - 65
4 - 8
85 - 105
50 - 65
150 - 180
30 - 45
30 - 45
150 - 180
150 - 180
70 - 80
12 - 23
6 - 8
1 - 19Lb-Ft Axle Shaft Type
Axle Housing Type
Differential
Reduction Ratio
OilType
Gear
Gasoline + M/T
Diesel + M/T
Gasoline + A/T
Diesel + A/T
Capacity
SpecificationSemi-floating
Build up
Conventional Type
Hypoid Gear
3.73
4.27
4.56
4.89
1.9
SAE 80W/90 or API GL-5
GENERAL DESCRIPTION AND OPERATION
SPECIFICATIONS
37 - 48
35 - 71
63 - 77
37 - 48
111 - 133
22 - 23
22 - 23
111 - 133
111 - 133
52 - 59
9 - 17
53 - 71
11 - 14 Flange fixing Bolt
Dust shield Bolt
Caliper Bolt
Fixing NutN
z zz z
zm ApplicationLb-In
-
-
-
-
-
-
-
-
-
-
-
-
-
FASTENER TIGHTENING SPECIFICATIONS
Rod Bolt
Shock absorber Bolt
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
Propeller shaft fixing bolt
LCRV Mounting Bolt
Air Breather Hose Bolt
Brake oil pipe (M10)

SSANGYONG MY2002
3D-4 REAR AXLE
COMPONENT LOCATOR
REAR AXLE ASSEMBLY
KAA3D010
1 Axle Shaft/Tube
2 Stabilizer Bar
3 Spring Seat & Spring
4 Upper Arm5 Shock Absorber
6 Lateral Rod
7 Input Shaft
8 Axle Housing

SSANGYONG MY2002
3D-14 REAR AXLE
KAA3D280
KAA3D300
KAA3D290
6. Pull out the fixing pin of parking brake.
7. After removing the parking brake lever, pull out
the cable.
KAA3D310
8. Remove the lower arm mounting nuts and remove
the lower arm from the axle housing.
9. Detach the lower mounting of shock absorber from
the axle housing.
10. Remove the upper arm mounting nuts and remove
the upper arm from the axle housing.

SSANGYONG MY2002
3D-16 REAR AXLE
KAA3D360
KAA3D370
KAA3D390
KAA3D380
2. Install the lateral rod in axle hosing.
Notice: Do not tighten the nuts completely.
Installation Notice
3. Install the shock absorber in axle housing.
Installation Notice
Tightening Torque30 - 45 Nm
(22 - 33 lb-ft)
Tightening Torque150 - 180 Nm
Tightening Torque70 - 80 Nm
(52 - 59 lb-ft) 4. Install the stabilizer bar and upper/lower arm in
axle housing
Installation Notice
5. Install the propeller shaft of rear axle side and
tighten above the fixing bolts/nuts.
Installation Notice
6. Install the brake cable, air bleeder hose, oil pipe,
LCRV unit in rear axle assembly with assembled
completely.
Installation Notice
7. Bleeding the air in brake, install the tire.30 - 45 Nm
(22 - 33 lb-ft)
150 - 180 Nm
(111 - 133 lb-ft)
150 - 180 Nm
(111 - 133 lb-ft)
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
12 - 23 Nm
(9 - 17 lb-ft)
6 - 8 Nm
(53 - 71 lb-in)
15 - 19 Nm
(11 - 14 lb-ft)LCRV Mounting Bolt
Air Breather Hose Bolt
Brake Oil Pipe (M10)