SSANGYONG KORANDO 1997 Service Repair Manual

1B3 -- 12 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON -- VEHICLE SERVICE
ENGINE ASSEMBLY

OM600 ENGINE MECHANICAL 1B3 -- 13
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the skid plate.
Installation Notice
Tightening Torque28-- 47 N∙m (21-- 35 lb-ft)
4. Remove the radiator drain cock and drain the cool-
ant.
Notice
Open the coolant reservoir tank cap.
5. Remove the drain plug (1) and seal (2) from the cyl-
inder block and drain the coolant completely.
6. After draining, replace the seal and reinstall the
drain plug.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
7. Disconnect the lower coolant hose from the radiator.

1B3 -- 14 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
8. Disconnect the upper coolant hose from the radia-
tor.
9. Loosen the bolt and remove the coolant pipe and
cooling fan shroud.
Installation Notice
Tightening Torque3--7N∙m (27-- 62 lb-in)
10. Remove the hoses (air intake to intercooler, inter-
cooler to intake duct).
11. Remove the pipes connected to intercooler.

OM600 ENGINE MECHANICAL 1B3 -- 15
D AEW OO M Y_2000
12. Remove the hose(air cleaner to turbocharger) with
blow by hose.
13. Disconnect the air cleaner intake hose and remove
the air cleaner cover and element.
14. Disconnect the coolant hose from the water inlet.
15. Remove the air -- conditioner lines from the compres-
sor.
Notice
Evacuate the refrigerant before removal.

1B3 -- 16 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
16. Remove the power steering pump lines.
Notice
Completely drain the fluid.
17. Disconnect the fuel feed line with prefilter from the
feed pump on injection pump.
18. Vehicle with automatic transmission.
Remove the hydraulic lines (19, 20) from oil cooler
(2).
19. Disconnect the engine harness.
20. Disconnect the preheating time relay cable.

OM600 ENGINE MECHANICAL 1B3 -- 17
D AEW OO M Y_2000
21. Remove the fuel lines from the fuel filter and cover
the filter with plug.
22. Disconnect the brake booster hose from vacuum
pump.
23. Disconnect the other vacuum lines.
24. Disconnect the ground cable.
25. Disconnect the generator wires.
26. Disconnect the starter motor wires and remove the
starter motor.

1B3 -- 18 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
27. Disconnect the preheating time relay sensor plug.
28. Disconnect the coolant temperature sensor plug.
29. Disconnect the accelerator cable from the control
linkage.
Installation Notice
Tightening Torque8--18 N∙m (6 -- 13 lb-ft)
30. Loosen the connection of control pressure cable (an
arrow) used in auto transmisson.

OM600 ENGINE MECHANICAL 1B3 -- 19
D AEW OO M Y_2000
31. Separate the exhaust pipe flange from the turbo
charger.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
32. Loosen the installing bolt of clutch release cylinder
and remove the clutch release cylinder.
Installation Notice
Tightening Torque20-- 34 N∙m (15-- 25 lb-ft)
33. Disconnect the exhaust pipe flange from the ex-
haust manifold.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
34. Remove the propeller shaft from the transmission.
Installation Notice
TighteningTorque
Axle 70-- 80 N∙m
(52--59 lb-ft)
TighteningTorqueT/C 81 -- 89 N∙m
(60--66 lb-ft)
35. Remove the shift control cable.
36. Remove the transmission.

1B3 -- 20 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
37. Loosen the engine mounting bracket nut.
Installation Notice
Tightening Torque50-- 75 N∙m (37-- 55 lb-ft)
38. Remove the engine assembly from the vehicle by
using a hoist or crane.
39. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE MECHANICAL 1B3 -- 21
D AEW OO M Y_2000
POLY V-- BELT
1 Nut 23N∙m (17 lb-ft) .......................
2 Tensioning Lever
3Bolt4Spring
5 Tensioning Lever
6PolyV--Belt