steering SSANGYONG MUSSO 1998 Workshop Workshop Manual

POWER STEERING SYSTEM 6A-7
STEERING GEAR BOX
1 Bolt.......................................................30-40Nm
2 Spring Washer
3 Lower Shaft
4 Pressure Hose......................................12-18Nm
5 Return Pipe..........................................12-18Nm
6 Cotter Pin7 Slotted Nut............................................35-45Nm
8 Nut
9 Spring Washer
1 0 Bolt.......................................................35-45Nm
11 Washer
12 Steering Gearbox Assembly

6A-8 POWER STEERING SYSTEM
Tightening Torque 35 - 45 Nm
Removal & Installation Procedure
1. Remove the cotter pin and nut and separate the steering
gear box tie rod from the steering knuckle arm using the
puller.
Installation Notice
2. Remove the bolt and separate the lower sha from the
steering gear box.
Installation Notice
Tightening Torque 30 - 40 Nm
3. Remove the oil pipe from the steering gear box and drain
the oil.
Installation Notice
4. Remove the clamp bolts and remove the steering gear box
assembly.
Installation Notice
Tightening Torque 12 - 18 Nm
Notice
lBe careful not to damage the rubber(1).
lWhen installing tighten the bolt (3) with the rubber
(2)being inserted to the hole of clamp.
5. Bleed the air from system.
6. Check the toe-in.
Tightening Torque 70 - 90 Nm Tighten the bolt toward threadless side of lower shaft
coupling.

POWER STEERING SYSTEM 6A-9
Inspection Procedure
1. Check the distance of tie rod and toe-in data and, if
necessary, adjust as below.
2. Adjustment
lUnscrew the adjuster nut (1) and adjust the distance by
turning the rod (2) counterclockwise.
Distance of Tie Rod152mm
Toe-in 0 - 4 mm
Tightening Torque 65 - 80Nm
lCheck the toe-in date (A~B)
lIf the ton-in is normal, tighten the adjuster nut (1) to the
specified toque with tie rod (2) being fixed.
Tightening

SECTION 6E
STEERING WHEEL AND COLUMN
TABLE OF CONTENTS
Specification . . . . . . . . . . . . . . . . . . . . . . . . 6E-1
Fastener Tightening Specifications . . . . . . . . . 6E-1
Maintenance and Repair . . . . . . . . . . . . . . . 6E-2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Steering Wheel Mounting Nut
Steering Lower Shaft Bolt
Steering Column Shaft Bolt
Steering Column Mounting BoltNlm
50 - 80
30 - 40
9 - 14
15 - 20
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 6E-2
Steering Column . . . . . . . . . . . . . . . . . . . . . . . 6E-2

6E-2 STEERING WHEEL AND COLUMN
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
STEERING COLUMN
1 Horn Pad
2 Nut .......................................................50-80 Nm
3 Washer
4 Steering Wheel
5 Combination Switch Assembly
6 Combination Switch Lower Cover
7 Combination Switch Upper Cover
8 Bolt
9 Bolt1 0 Bolt
11 Crash Pad Panel
1 2 Bolt......................................................30-40 Nm
13 Spring Washer
14 Steering Column Shaft
1 5 Bolt........................................................9-14 Nm
1 6 Bolt......................................................13-40 Nm
17 Column & Shaft Assembly

STEERING WHEEL AND COLUMN 6E-3
Removal & Installation Procedure
1. Remove the horn pad from the steering wheel and
disconnect the connectors .
2. Place an alignment marks on the column shaft end and
fixing nut and then remove the fixing nut.
Installation Notice
3. Remove the steering wheel.
4. Remove the combination switch upper cover .
Tightening Torque 50 - 80 Nm
5. Release the crash pad panel.
Notice
Remove the hood release wire and the other switch
connectors.

6E-4 STEERING WHEEL AND COLUMN
6. Disconnect each connectors.
7. Remove the vacuum hose from the ignition switch(Diesel
only) .
9. Remove the lower shaft by removing the bolt of the steering
column shaft.
Installation Notice
Tightening Torque 9 - 14 Nm
8. Remove the combination switch assembly.
10. Remove the dash panel mounting bolts.
Installation Notice
Tightening Torque 30 - 40 Nm

STEERING WHEEL AND COLUMN 6E-5
Tightening Torque 30 - 40 Nm 11. Remove the steering column upper mounting bolt and pull
out steering column assembly.
Installation Notice
12. Installation is reverse order of the removal.

SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 8B-3
CAUTIONS
Failure to follow the correct service procedure can cause air bag damage or personal injury due to unexpected air
bag deployment. Before service (removal and installation of part, check for replacement), please be weal noticed of
following items for your correct service.
1. For service, turn the ignition switch to ‘LOCK’ position and wait for 30 seconds after disconnecting the negative
battery cable.
2. If the vehicle collapsed, remove the air bag ECU first to reserve the crash records.
3, Never use other vehicles’ air bag components and replace with specified new part.
4. Never disassemble or repair the air bag module, air bag unit and wiring harness to re-use.
5. Replace the air bag module and air bag unit with new if it dropped, cracked or damaged.
6. Only qualified technicians in service shop should check or repair the air bag,
7. Before service, should be well noticed of warning labels on the vehicle.
A. Sun Visor Side
[Warning]
Pull down the sun visor and see SRS air bag
warning lamp on the head lining.
B. Head Lining
[Warning]
1 . This vehicle is equipped with air bag. Air bag is
supplemental device for the seatbelt. Fasten
your seatbelt.
2. This air bag should be replaced by authorized
supplier within replacement intervals.
3. When the ignition key is turned to ON position,
SRS warning lamp will turn on for 6 sec. and go
off. In this case, the system is normal.
For the following cases, see service manual.
- SRS warning lamp does not turn on.
- SRS warning lamp does not go off.
- SRS warning lamp continues to blink.
C. Steering Wheel Body Inner
[Warning]
Before removing the steering wheel, read service
manual first. Set the front wheels straight forward
and align the center position marks of SRS clock
spring. Improper removal or installation of the
steering wheel can damage the SRS components.D. Engine Compartment
[Warning]
This vehicle is equipped with air bag. Before
checking the engine compartment, read service
manual first. Faultuy check and service can cause
SRS air bag deployment and system defects that
can be led to severe damage.
E. Battery Cable
[Warning]
Before disconnecting the battery power, read
service manual first.

8B-6 SUPPLEMENTAL RESTRAINT SYSTEM(SRS)
AIR BAG MODULE
Air bag module is installed in the pad of steering wheel center and inflator is consisted of igniter, explosives, gas
generating material and bag. When crashed, the air bag control unit sends current to the air bag module through
squib line and this current ignites as ignition energy (6mJ) momentarily igniting explosives and bag will be inflated
by nitrogen gas protecting driver at the same and then deflates.
1 Air bag Module
2 Module Housing
3 Bag
4 Module Bracket
5 Retainer Ring
6 Inflator
7 Horn Switch
8 Backing Plate