engine SSANGYONG MUSSO 1998 Workshop Manual PDF

1B1-4 M162 ENGINE MECHANICAL
SPECIAL TOOLS
SPECIAL TOOLS TABLE
001 589 66 21 00
Torque Wrench
000 589 01 10 00
Box Wrench Insert124 589 15 21 00
Radiator Cap
Testing Unit
116 589 02 34 00
Screw-Fixed Pin
000 589 10 99 01
Torque Wrench
112 589 00 72 00
Oil Extractor000 589 72 21 00
Torque Wrench 000 589 40 37 00
Hose Clamp

M162 ENGINE MECHANICAL 1B1-5
104 589 01 01 00
Spanner
111 589 18 61 00
Lever Pusher111 589 25 63 00
Thrust Piece
SPECIAL TOOLS TABLE (Cont’d)
111 589 01 59 00
Supporting Bar
116 589 06 63 00
Magnetic Finger
119 589 00 43 00
Drift000 589 58 43 00
Chain Assembly 104 589 00 37 00
Pliers

1B1-6 M162 ENGINE MECHANICAL
116 589 20 33 00
Sliding Hammer
602 589 00 40 00
Engine Lock103 589 00 33 00
Puller
SPECIAL TOOLS TABLE (Cont’d)
601 589 03 43 00
Sleeve
001 589 65 09 00
Socket Wrench Insert
001 589 74 21 00
Torque Wrench000 589 04 14 00
Clamping Strap 000 589 88 33 00
Puller

M162 ENGINE MECHANICAL 1B1-7
103 589 01 63 00
Rivet Set
103 589 02 09 00
Oil Filter
Socket Wrench102 589 12 15 00
Drift
SPECIAL TOOLS TABLE (Cont’d)
615 589 01 33 00
Caulking Bolt
102 589 00 15 00
Drift
000 589 51 37 00
Clamping Strap001 589 72 21 00
Torque Wrench 601 589 03 14 00
Sleeve

1B1-8 M162 ENGINE MECHANICAL
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY
Tools Required
000 589 10 99 01 Torque Wrench
000 589 40 37 00 Hose Clamp
112 589 00 72 00 Oil Extractor

M162 ENGINE MECHANICAL 1B1-9
4. Disconnect the coupling of HFM sensor and remove the air
cleaner cross pipe.
6. Loosen the radiator drain cock and drain the coolant.
Notice
Open the coolant reservoir cap. 5. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque 28 - 47 Nm

1B1-10 M162 ENGINE MECHANICAL
10. Remove the upper mounting bolts of radiator and then
remove the radiator.
7. Loosen the cylinder block drain plug and then drain the
coolant completely.
Installation Notice
Tightening Torque 30 Nm
Notice
Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.

M162 ENGINE MECHANICAL 1B1-11
12. Discharge the refrigerant from A/C system, and disconnect
the discharge pipe and suction pipe from the compressor.
14. Remove the fuel feed and return line.
Notice
Before removing the fuel lines, release the pressure in the
fuel system.
Installation Notice 13. Remove the acceleration control cable and automatic
transmission pressure cable. 11. Remove the hydraulic pipe of power steering.
Notice
Completely drain the oil.
Tightening Torque 21 - 25 Nm

1B1-12 M162 ENGINE MECHANICAL
19. Disconnect the engine ground wire. 15. Remove the automatic transmission dipstick guide tube.
16. Disconnect the wire of alternator.
17. Disconnect the wire of starter motor and remove the starter
motor.
18. Disconnect the engine main harness ground.

M162 ENGINE MECHANICAL 1B1-13
20. Disconnect following sensors connector.
lHFM sensor.
lCoolant temperature sensor.
l2 knock sensors.
lCamshaft and crankshaft sensors.
21. After removing the ignition coil cover, disconnect the ignition
coil connector.
22. Remove the harness cover and disconnect the 6 injection
valve connectors. Disconnect the main harness
23. Separate the hose toward engine from canister purge
solenoid valve.
24. Remove the automatic transmission oil cooler line.