fuse SSANGYONG MUSSO 1998 Workshop Repair Manual

1B3-54 OM600 ENGINE MECHANICAL
8. Connect the vacuum lines to the vacuum pump.
9. Install the fuel filter and connect the pipe.
Tightening Torque 25 Nm
Notice
Be careful not to be confused the connections and hoses.
10. Connect the fuel pipe to the injection pump.
11. Install the sliding rail(24) and insert the sliding rail pins(25,
26).
Notice
Apply sealing compound on the each collar of the sliding
rail pins.
Sliding Hammer 116 589 20 33 00
Threaded Pin 116 589 02 34 00

1E1-6 M162 ENGINE ELECTRICAL
BATTERY
1 Cable Terminal (-)
2 Cable Terminal Cap (-)
3 Cable Terminal Cap (+)
4 Nut
5 Fuseblink Box
6 Terminal (+)7 Battery holddown Bracket
8 Battery Clamp Bolt
9 Battery
10 Sub Tray
11 Battery Tray
Removal & Installation Procedure
Notice
lDisconnect the battery negative cable first.
lInsert the clamp bolt (8) into the battery tray hole (11)
from inside when installing.

1E2-6 M161 ENGINE ELECTRICAL
BATTERY
1 Cable Terminal (-)
2 Cable Terminal Cap (-)
3 Cable Terminal Cap (+)
4 Nut
5 Fuseblink Box
6 Terminal (+)7 Battery holddown Bracket
8 Battery Clamp Bolt
9 Battery
10 Sub Tray
11 Battery Tray
Removal & Installation Procedure
Notice
lDisconnect the battery negative cable first.
lInsert the clamp bolt (8) into the battery tray hole (11)
from inside when installing.

1F1-6 M162 ENGINE CONTROLS
DIAGNOSIS
SELF DIAGNOSIS SOCKET PIN NUMBERS AND DESCRIPTIONS
1 Ground
2 Ignition 1
3 Battery Power Supply (Fuse NO.17)
4 REKES :PIN 6
5 Engine Speed Signal :MSE PIN 60
6 TCCU(Part-time)
7 STICS(PIN 26)
8-
9-
10 Air Bag(PIN 20)11 Remote Engine Start Unit(PIN 10)
12 -
13 Brake System
(ABS 5.3:PIN 11, ABS/ABD 5.3:PIN 46)
14 MSE 3.62S/3.53S(ECU Data Output:PIN 58)
15 TOD(PIN 20)
1 6 Immobilizer
17 -
1 8 TCU(PIN 23)
19 -
2 0 K-LINE(ECS:PIN 23)

M162 ENGINE CONTROLS 1F1-21
Failure
codeItemChecking method Test
stepRequirementSpecified
valuePossible cause
10 1211 - 14V
· ·· ·
· ECU:power
supply
- terminal
30(TM.30)
Þ 2.2· ·· ·
· Power
supply:
- terminal
87(TM.87)· Ignition:ON· Power supply cable
· OVPR
IGNITION SYSTEM TEST
08,· Þ 1.1
· Þ 1.2
Þ 1.1
· Ignition:ON
10 211 - 14V· ·· ·
· Ground
cable:
- Battery
ground· Ground cable
· Ground condition
(figure 1)Diagnosis
socket
69 2
Diagnosis
socket
Þ 1.2· Ignition:ON
11211 - 14V· ·· ·
· Power
supply:
- terminal
30(TM.30)· Power supply cable
· Fuse No.8Diagnosis
socket
Þ 2.0· Ignition:ON
51111 -14V· ·· ·
· ECU:power
supply
- terminal
87(TM.87)08,· Þ 2.1
· Þ 2.2
Þ 2.1
· Ignition:ON 11 - 14V· ·· ·
· Ground
cable
- Electronic
ground· Ground cable
52
Diagnosis
socket
111
Diagnosis
socket
· Ignition:OFF
11 - 14V
< 1V
Þ 3.0· Ignition:ON
6911 - 14 V· ·· ·
· Ignition
coil(T1/1)
- No.2,5
Cylinder64,· Cable
· Ignition coil(T1/1)
· Fuse No.17
· Engine:in cranking > 10 V

1F1-22 M162 ENGINE CONTROLS
Failure
codeItemChecking method Te s t
stepRequirementSpecified
valuePossible cause
Þ 6.1· ·· ·
· Crankshaft
position
sensor:
- Resistance· Ignition:OFF
- Disconnect the
coupling "NO.2"
from ECU· Cable
· Crankshaft position
sensor Þ 6.0
· Engine:in cranking
99 100Measure the
signal (refer to
figure 6)· ·· ·
· Crankshaft
position
sensor:
- Signal17,
18,
20,
67,· Þ 6.1
· Increament failure in
driven plate
> 5 V - 99 100
99 100
1050 - 1400W
Þ 7.0
· Engine:in cranking
104 106· Þ 7.1
· Cable
· Camshaft position
sensor Measure the
signal(refer to
figure 7)
· ·· ·
· Camshaft
position
sensor:
- Signal
Þ 4.0· Ignition:ON
69 7211 -14 V· ·· ·
· Ignition
coil(T1/2)
- No.3,4
Cylinder65,· Cable
· Ignition coil(T1/2)
· Fuse No.17
· Engine:in cranking > 10 V
· Engine:in idling
- Voltage
(alternating)
· Engine:in cranking
· Engine: in idling> 2.5 V -
19,
58,
Þ 5.0· Ignition:ON
69 7011 -14 V· ·· ·
· Ignition
coil(T1/3)
- No.1,6
Cylinder66,· Cable
· Ignition coil(T1/3)
· Fuse No.17
· Engine:in cranking > 10 V
17,
18,
20,
67,Voltage value
is increased
when engine
rpm is
increased

1F1-32 M162 ENGINE CONTROLS
Failure
codeItemChecking method Test
stepRequirementSpecified
valuePossible cause
1 liter of fuel
supply for
max. 35
seconds· ·· ·
· Fuel pump:
- Fuel supply
ratio· Ignition:ON
- Disconnect the fuel
return pipe and
connect the host to
beaker to collect the
supplied fuel Þ 1.0· Þ 2.0
· Check the fuel line
5 - 9 A
· ·· ·
· Fuel pump:
- Current
consumption· Ignition:ON
- Remove the fuel
relay from the fuse
and relay box in
luggage
compartment and
connect the
amperemeter
between No.1 and
No.3 in relay
box(fuel pump relay
removed position)
for measuring
current consumption Þ 2.0· Fuel pump
533
Multi tester(DC current)
31

M162 ENGINE CONTROLS 1F1-61
Notice
Replace the fuel pump relay if the measured value is over
9A. Notice
Check the fuel filter and fuel line when the fuel delivery is
not within specified value.
Measure the Current Consumption of Fuel Pump
1. Remove the fuel pump relay from fuse and relay box in
trunk, and turn the ignition switch to "ON" position.
2. Using a multi-tester, measure the current consumption by
connecting the terminal No.1 and No.3 of pump.
Measure the Fuel Delivery From the Fuel Pump
1. Disconnect the return pipe from fuel distributor and insert
the appropriate hose into it.
2 . Place the hose end into the beaker with the minimum capacity
of 1Liter.
3. Turn the ignition switch to "ON" position.
4. Connect the terminal No.33 and No.5 of ECU with a service
wire.
5. Measure the fuel delivery from the fuel pump.
1Liter/max.35sec. Specifed Value
5 - 9A Specifed Value

1F2-6 M161 ENGINE CONTROLS
DIAGNOSIS
SELF DIAGNOSIS SOCKET PIN NUMBERS AND DESCRIPTIONS
1 Ground
2 Ignition 1
3 Battery Power Supply (Fuse NO.17)
4 REKES :PIN 6
5 Engine Speed Signal :MSE PIN 60
6 TCCU(Part-time)
7 STICS(PIN 26)
8-
9-
10 Air Bag(PIN 20)
11 Remote Engine Start Unit(PIN 10)12 -
13 Brake System
(ABS 5.3:PIN 11, ABS/ABD 5.3:PIN 46)
14 MSE 3.62S/3.53S(ECU Data Output:PIN 58)
15 TOD(PIN 20)
1 6 Immobilizer
17 -
1 8 TCU(PIN 23)
19 -
2 0 K-LINE(ECS:PIN 23)

1F2-20 M161 ENGINE CONTROLS
Failure
codeItem
Þ 1.0
Checking method
· Ignition:ON
Test
stepRequirementSpecified
valuePossible cause
10 1211 - 14V
· ·· ·
· ECU:power
supply
- terminal 30
(TM.30)
Þ 2.2· ·· ·
· Power
supply:
- terminal 87
(TM.87)· Ignition:ON· Power supply cable
· OVPR
IGNITION SYSTEM TEST
08,· Þ 1.1
· Þ 1.2
Þ 1.1
· Ignition:ON
10 211 - 14V· ·· ·
· Ground
cable:
- Battery
ground· Ground cable
· Ground condition
(figure 1)Diagnosis
socket
69 2
Diagnosis
socket
Þ 1.2· Ignition:ON
11211 - 14V· ·· ·
· Power
supply:
- terminal 30
(TM.30)· Power supply cable
Diagnosis
socket
Þ 2.0· Ignition:ON
51111 -14V· ·· ·
· ECU:power
supply
- terminal 87
(TM.87)08,· Þ 2.1
· Þ 2.2
Þ 2.1
· Ignition:ON 11 - 14V· ·· ·
· Ground
cable
- Electronic
ground· Ground cable
52
Diagnosis
socket
111
Diagnosis
socket
· Ignition:OFF
11 - 14V
< 1V
Þ 3.0· Ignition:ON
69 7211 - 14 V· ·· ·
· Ignition
coil(T1/1)
- No.1,4
Cylinder64,· Cable
· Ignition coil(T1/1)
· Fuse No.17
· Engine:in cranking > 10 V