sensor SSANGYONG MUSSO 2003 Manual Online

SUSPENSION DIAGNOSIS 2A-13
Self - Diagnosis List
Fault
CodeDefects Service Hint
01 Vertical Acceleration Sensor
02 Lateral Acceleration Sensor
03 Wheel Acceleration Sensor
04
05 Rear Step Motor
0 6 ECU Front Step Motor 1. Check sensor supply voltage
Condition - IGN ON
Standard value - voltage between pin 11 and 8 of ECU : 4.5 - 5.0V
2. Check sensor output voltage Condition - IGN ON
Standard value - voltage between pin 20 and 11 of ECU: 0.5 - 4.5V
3. Check the sensor.
4. Check circuit for open.
5. Check connection of other connectors.
1. Check sensor supply voltage Condition - IGN ON
Standard value - voltage between pin 11 and 8 of ECU : 4.5 - 5.0V
2. Check sensor output voltage Condition - IGN ON
Standard value - voltage between pin 10 and 11 of ECU : 0.5 - 4.5V
3. Check the sensor.
4. Check circuit for open.
5. Check connection of other connectors.
1. Check step motor supply voltage.
2. Check circuit for open.
3. Check connection of other connectors.
1. Check step motor supply voltage.
2. Check circuit for open.
3. Check connection of other connectors.
1. Check connectors of ECU.
2. Replace the ECU.
1. Check sensor supply voltage
Condition - IGN ON
Standard value - voltage between pin 11, 8 and pin
7,11 of ECU : 4.5 - 5.0V
2. Check sensor output voltage
3. Check the sensor.
4. Check circuit for open.
5. Check connection of other connectors.

SECTION 2C
FRONT SUSPENSION
TABLE OF CONTENTSSPECIFICATIONS
GENERAL SPECIFICATIONS
Type
Spring Type
Torsion Bar Shock Absorber
Stabilizer Type
Double Wishbone
Torsion Bar Spring 1,040 mm
24.5 mm
Cylindrical Reciprocation Type
Torsion Bar Spring
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2C-1General Specifications . . . . . . . . . . . . . . . . . . 2C-1
Fastener Tightening Specifications . . . . . . . . . 2C-2
Component Locator . . . . . . . . . . . . . . . . . . . 2C-3
Front Suspension . . . . . . . . . . . . . . . . . . . . . . 2C-3
Maintenance and Repair . . . . . . . . . . . . . . . 2C-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 2C-4
Front Stabilizer Bar . . . . . . . . . . . . . . . . . . . . . 2C-4
Application Description
Torsion Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C-6
Front Lower and Upper Arm . . . . . . . . . . . . . . 2C-8
Front Shock Absorber . . . . . . . . . . . . . . . . .
2C-10
Axle Vertical Acceleration Sensor (Wheel G Sensor) . . . . . . . . . . . . . . . . . . . 2C-12
Vertical and Lateral Sensor . . . . . . . . . . . . . . 2C-13
ECS (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . 2C-14
Length Outer Diameter(
)

2C-12 FRONT SUSPENSION
1 Axle Vertical Acceleration Sensor (wheel Gsensor)
Removal & Installation Procedure
1. Disconnect extension wiring connector (2) from the axle vertical acceleration sensor. Notice Installation of wiring connector should be as shown in the right drawing.
2. Unscrew bolts (3) and remove the axle vertical acceleration sensor (1). Notice When installing the sensor to the bracket, the sensor wiring should be upward.
3. Installation should follow the removal procedure in the reverse order. 1 Actuator Connector
2 Axle Vertical Acceleration Sensor Connector
3 Front Hose Mounting Bracket
4 Frame Side Member
AXLE VERTICAL ACCELERATION SENSOR (WHEEL G SENSOR)2 Extension Wiring
3 Bolt (M6)
............................................. 20 - 30Nm

FRONT SUSPENSION 2C-13
VERTICAL AND LATERAL SENSOR Removal & Installation Procedure
1. Disconnect vertical sensor and lateral sensor connectors.Notice When connecting the connectors, connector connection of the lateral sensor (2) should be in the right and connectorconnection of the vertical sensor (1) should face downward.
2. Unscrew bolts and remove vertical sensor and lateral sensor. Installation Notice
1 Body Vertical Acceleration Sensor(Vertical Sensor)
2 Body Lateral Acceleration Sensor (Lateral Sensor)
3. Installation should follow the removal procedure in the reverse order.
Tightening Torque 20 - 30 Nm

3A-2 FRONT DRIVE AXLEFASTENER TIGHTENING SPECIFICATIONS
Steering Knuckle and Drive Shaft
Application
Drive Shaft to Front Axle Inner Shaft Wheel Speed Sensor Drive Shaft Cover Bolt
Locking Hub Washer ScrewHub Flange BoltHub Nut N
m
25 - 35
85 - 105 50 - 60 2 - 4
70 - 90
15

FRONT DRIVE AXLE 3A-9
Removal & Installation Procedure
1. Remove the tire.Installation Notice
Steel Wheel
Aluminum Wheel
Tightening Torque80 - 120 Nm
110 - 130 Nm
2. Remove the autolocking hub vacuum hose.
3. With ABS Remove the wheel speed sensor from the steering knuckle. Installation Notice
4. Remove the mounting bolts and pull off the caliper assembly. Installation Notice
Tightening Torque 6 - 8 Nm
Hose Bolt
Mounting Bolt
Tightening Torque25 - 35 Nm
85 - 105 Nm
Notice Be careful not to damage the brake hose.

SECTION 4A
HYDRAULIC BRAKES
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 4A-1
General Specifications . . . . . . . . . . . . . . . . . . 4A-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-2
Noise or Vehicle Vibration When Applied
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-2
Pulls to One Side When Braking . . . . . . . . . . . 4A-2
Poor Braking . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-2Increasing Pedal Stroke (Pedal Goes to
Floor) or Brake Dragging . . . . . . . . . . . . . . . 4A-3
Poor Braking of Parking Brake . . . . . . . . . . . . 4A-3 TABLE OF CONTENTS
Component Locator . . . . . . . . . . . . . . . . . . . 4A-4
ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-4
ABS / ABD . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-5
Non-ABS / ABD . . . . . . . . . . . . . . . . . . . . . . . . 4A-6
Maintenance and Repair . . . . . . . . . . . . . . . 4A-7
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 4A-7
Bleeding the Brakes . . . . . . . . . . . . . . . . . . . . 4A-7
Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-9
LCRV (Load Conscious Reducing Valve) . . . 4A-12
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting thiscable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCKunless otherwise noted.
Type
Pedal Ratio
Pedal Stroke
Pedal Freeplay Type
Inner Diameter Type
Ratio
Type
I.D. of Caliper Cylinder
Thickness of Brake Pad Thickness of Disc Plate Type
I.D. of Caliper Cylinder
Thickness of Brake Pad Thickness of Disc Plate
Type
Operation
Specification PBR Brake
4.3 : 1
132 mm
23.81 mm
5.0 : 1
60.4 mm

40.5 mm
9.5 mm

Suspended
1 - 4 mm
Tandem Type with Lever Sensor
Vacuum Booster Type
Ventilated Disc 10 mm 24 mm
Rear Wheel Internal Expansion Type Mechanical
SAE J1703, DOT3
SPECIFICATIONS
GENERAL SPECIFICATIONS
Brake Pedal
Master Cylinder Brake Booster Front Brake
Rear Brake
Parking Brake Brake Fluid MANDO Brake
4.3 : 1
138 mm
25.4 mm
5.6 : 1
60 mm
Solid Disc
38.2 mm
10.0 mm 10.4 mm
Application

HYDRAULIC BRAKES 4A-13
Construction LCRV consists of sensing part and hydraulic control part.
1. Sensing PartIt detects the changes of vehicle height caused by vehicle load. It consists of load sensing spring and control leverwhich change according to vehicle load.
2. Hydraulic Control Part It consists of valve stem devices which controls hydraulicpressure according to load detected by sensing part.
Trouble Shooting Poor Braking Possible Cause
Air in Brake System Poor Adjustment of Sensor SpringDamaged Sensor SpringFluid Leaking from LCRV Remedy
Bleeding Adjust
Replace Replace
Possible Cause
Poor Adjustment of Sensor Spring Internal Fluid Leaking of LCRV Remedy
Adjust
Replace
Abnormal Locking

4B-2 MASTER CYLINDER
1 Nut .......................................................14-22 Nm
2 Washer
3 Master Cylinder Assembly
4 Oil Level Sensor
5 Check V alve
6 Booster
7 Clevis Pin
8 Snap Pin9 Seal
10 Spacer 11 Nut ......................................................... 8-18 Nm
12 Front Tube (LH)
13 Front Tube (RH)
14 Rear Tube
15 1st Tube (Primary)
16 2nd Tube (Secondary)
MANDO
PBR
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
BOOSTER AND BRAKE MASTER CYLINDER

MASTER CYLINDER 4B-3
Removal & Installation Procedure
1. Remove the oil level sensor connector.
2. Remove the tube from the master cylinder.Installation Notice Notice
Be careful not to drop the oil when removing the tube.
If the oil is dropped, promptly sweep up.
3. Remove the booster vacuum hose. Notice
Connect fully to the end of vacuum hose when installing.
4. Loosen the nut of master cylinder. Installation Notice
5. Remove the clevis pin and disconnect the pedal and brake booster push rod. Notice
Install in the upper hole when PBR brake.
Connect the snap pin in the hole of clevis pin fully.
Apply the grease around the hole of clevis pin.
Tightening Torque 14 - 22 Nm
Tightening Torque 15 - 19 Nm