warning SUBARU FORESTER 2004 Service Repair Manual

4AT(H4SO)-60
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from TCM and
transmission.
3) Measure the resistance of harness
between TCM and shift solenoid 2 connector.
Connector & terminal
(B54) No. 5 — (B11) No. 2:Is the resistance less than 1
Ω?Go to step 2.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
2 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM connector and transmission ground.
Connector & terminal
(B54) No. 5 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 3.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
3 CHECK SHIFT SOLENOID 2.
Measure the resistance between transmission
connector terminals.
Connector & terminal
(T4) No. 2 — No. 16:Is the resistance 10 — 16 Ω? Go to step 4.Go to step 6.
4 CHECK OUTPUT SIGNAL EMITTED FROM
TCM.
1) Connect the connectors to TCM and trans-
mission.
2) Lift-up or raise the vehicle and support with
rigid rack.
N
OTE:
Raise all wheels off ground.
3) Start the engine and warm-up the transmis-
sion until ATF temperature is above 80°C
(176°F).
NOTE:
If ambient temperature is below 0°C (32°F),
drive the vehicle until ATF reaches its operating
temperature.
4) Move the selector lever to “D” range, and
slowly increase vehicle speed to 50 km/h (31
MPH).
NOTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
5) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 5 (+) — Chassis ground (
−):Is the voltage less than 1 V? Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 5.
5 CHECK POOR CONTACT.Is there poor contact in shift
solenoid 2 circuit?Repair the poor
contact.Replace the TCM.
Transmission Con-
trol Module
(TCM).>

4AT(H4SO)-66
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
2 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 16 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 3.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
3 CHECK 2-4 BRAKE TIMING SOLENOID.
Measure the resistance between transmission
connector terminals.
Connector & terminal
(T4) No. 4 — No. 16:Is the resistance 10 — 16 Ω? Go to step 4.Go to step 7.
4 CHECK OUTPUT SIGNAL EMITTED FROM
TCM.
1) Connect the connectors to TCM and trans-
mission.
2) Lift-up or raise the vehicle and support with
rigid rack.
N
OTE:
Raise all wheels off ground.
3) Start the engine and warm-up the transmis-
sion until ATF temperature is above 80°C
(176°F).
N
OTE:
If ambient temperature is below 0°C (32°F),
drive the vehicle until ATF reaches its operating
temperature.
4) Move the selector lever to “1” range, and
slowly increase vehicle speed to 10 km/h (6
MPH).
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
5) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 16 (+) — Chassis ground (
−):Is the voltage less than 1 V? Go to step 5.Go to step 6.
5 CHECK OUTPUT SIGNAL EMITTED FROM
TCM.
1) Move the selector lever to “D” range, and
slowly increase vehicle speed to 65 km/h (40
MPH).
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
2) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 16 (+) — Chassis ground (
−):Is the voltage more than 9 V? Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
contact in trans-
mission.Go to step 6. Step Check Yes No

4AT(H4SO)-75
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK DTC.Do multiple DTCs appear in
the on-board diagnostics test
mode?Go to another
DTC.Go to step 2.
2 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from TCM and
transmission.
3) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B54) No. 7 — (B11) No. 13:Is the resistance less than 1
Ω?Go to step 3.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
3 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness connector
between TCM and chassis ground.
Connector & terminal
(B54) No. 7 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 4.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
4 CHECK LOCK-UP DUTY SOLENOID.
Measure the resistance between transmission
connector receptacle’s terminals.
Connector & terminal
(T4) No. 13 — No. 16:Is the resistance 10 — 17 Ω? Go to step 5.Go to step 11.
5 PREPARE SUBARU SELECT MONITOR.Do you have a Subaru Select
Monitor?Go to step 8.Go to step 6.
6 CHECK OUTPUT SIGNAL EMITTED FROM
TCM.
1) Connect the connectors to TCM and trans-
mission.
2) Lift-up the vehicle and place rigid rack.
N
OTE:
Raise all wheels off ground.
3) Start the engine and warm-up the transmis-
sion until ATF temperature is above 80°C
(176°F).
NOTE:
If ambient temperature is below 0°C (32°F),
drive the vehicle until ATF reaches its operating
temperature.
4) Move the selector lever to “D” range and
slowly increase vehicle speed to 60 km/h (37
MPH). Wheels will lock-up.
NOTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
5) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 7 (+) — Chassis ground (
−):Is the voltage more than 8.5 V? Go to step 7.Go to step 10.

4AT(H4SO)-76
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
7 CHECK OUTPUT SIGNAL EMITTED FROM
TCM.
1) Return the engine to idling speed and move
select lever to “N” range.
2) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 7 (+) — Chassis ground (
−):Is the voltage less than 0.5 V? Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 10.
8 CHECK OUTPUT SIGNAL EMITTED FROM
TCM USING SUBARU SELECT MONITOR.
1) Connect the connectors to TCM and trans-
mission.
2) Lift-up the vehicle and place rigid rack.
N
OTE:
Raise all wheels off ground.
3) Connect the Subaru Select Monitor to data
link connector.
4) Start the engine and turn Subaru Select
Monitor switch to ON.
5) Start the engine and warm-up the transmis-
sion until ATF temperature is above 80°C
(176°F).
N
OTE:
If ambient temperature is below 0°C (32°F),
drive the vehicle until ATF reaches its operating
temperature.
6) Read the data of lock-up duty solenoid
using Subaru Select Monitor.
 Lock-up duty solenoid is indicated in “%”.
7) Move the selector lever to “D” range and
slowly increase vehicle speed to 60 km/h (37
MPH). Wheels will lock-up.
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>Is the value 95%? Go to step 9.Go to step 10.
9 CHECK OUTPUT SIGNAL EMITTED FROM
TCM USING SUBARU SELECT MONITOR.
1) Return the engine to idling speed and move
selector lever to “N” range.
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
2) Read the data of lock-up duty solenoid
using Subaru Select Monitor.Is the value 5%? Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 10. Step Check Yes No

4AT(H4SO)-82
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from TCM and
transmission.
3) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B55) No. 24 — (B11) No. 19:Is the resistance less than 1
Ω?Go to step 2.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
2 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and transmission connector.
Connector & terminal
(B54) No. 19 — (B11) No. 20:Is the resistance less than 1
Ω?Go to step 3.Repair the open cir-
cuit in harness
between TCM and
transmission, and
poor contact in cou-
pling connector.
3 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and chassis ground.
Connector & terminal
(B55) No. 24 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 4.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
4 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and chassis ground.
Connector & terminal
(B54) No. 19 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 5.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
5 CHECK REAR VEHICLE SPEED SENSOR.
Measure the resistance between transmission
connector receptacle’s terminals.
Connector & terminal
(T4) No. 19 — No. 20:Is the resistance 450 — 650
Ω?Go to step 6.Replace the rear
vehicle speed sen-
sor. 59, Rear Vehicle
Speed Sensor.>
6 PREPARE OSCILLOSCOPE.Do you have an oscilloscope? Go to step 10.Go to step 7.
7 PREPARE SUBARU SELECT MONITOR.Do you have a Subaru Select
Monitor?Go to step 9.Go to step 8.
8 CHECK INPUT SIGNAL FOR TCM.
1) Connect the connectors to TCM and trans-
mission.
2) Lift-up or raise the vehicle and place rigid
rack.
N
OTE:
Raise all wheels off floor.
3) Start the engine and set vehicle in 20 km/h
(12 MPH) condition.
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
4) Measure the voltage between TCM con-
nector terminals.
Connector & terminal
(B55) No. 24 (+) — (B54) No. 19 (
−):Is the voltage more than AC 1
V?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 11.

4AT(H4SO)-83
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
9 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect the connectors to TCM and trans-
mission.
2) Connect the Subaru Select Monitor to data
link connector.
3) Lift-up or raise the vehicle and place rigid
rack.
N
OTE:
Raise all wheels off floor.
4) Turn the ignition switch to ON and turn Sub-
aru Select Monitor switch to ON.
5) Start the engine.
6) Read the data of vehicle speed using Sub-
aru Select Monitor.
 Compare the speedometer with Subaru
Select Monitor indications.
 Vehicle speed is indicated in “km/h” or
“MPH”.
7) Slowly increase the vehicle speed to 60 km/
h (37 MPH).
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>Does the speedometer indica-
tion increase as the Subaru
Select Monitor data increases?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 11.
10 CHECK INPUT SIGNAL FOR TCM USING
OSCILLOSCOPE.
1) Connect the connectors to TCM and trans-
mission.
2) Lift-up or raise the vehicle and place rigid
rack.
NOTE:
Raise all wheels off floor.
3) Set the oscilloscope to TCM connector ter-
minals.
Connector & terminal
Positive probe; (B55) No. 24
Earth lead; (B54) No. 19
4) Start the engine and set vehicle in 20 km/h
(12 MPH) condition.
NOTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
5) Measure the signal voltage indicated on
oscilloscope.Is the signal voltage more than
AC 1 V?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 11.
11 CHECK POOR CONTACT.Is there poor contact in rear
vehicle speed sensor circuit?Repair the poor
contact.Replace the TCM.
Transmission Con-
trol Module
(TCM).> Step Check Yes No

4AT(H4DOTC)-4
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Check List for Interview
2. Check List for Interview
A: CHECK
Check the following items when problem has occurred.
NOTE:
Use copies of this page for interviewing customers.
Customer’s name
Date of purchase
Date of repair
Trans. model TRANSMISSION VIN
Odometer readingkm/h or miles
Frequency❏ Continuous ❏ Intermittent ( times a day)
Weather❏ Fine ❏ Cloudy ❏ Rainy ❏ Snowy
❏ Va r i o u s / O t h e r s
()
Place❏ High ❏ Suburbs ❏ Inner city ❏ Uphill ❏ Rough road
❏ Others
()
Outdoor temperature❏ Hot ❏ War m ❏ Cool ❏ Cold
Vehicle speedkm/h (MPH)
AT warning light (POWER indicator
light)❏ Continuously blinking❏ Not blinking
Select lever position❏ P ❏ R ❏ N ❏ D ❏ 3 ❏ 2 ❏ 1
Driving condition❏ Not affected
❏ At racing
❏ While decelerating❏ At starting
❏ While accelerating
❏ While turning (❏ RH / ❏ LH)❏ While idling
❏ While cruising
POWER switch❏ ON / ❏ OFF
HOLD switch❏ ON / ❏ OFF
Symptoms❏ No up-shift
❏ No down-shift
❏ No kick down
❏ Vehicle does not move (❏ Any position ❏ Particular position)
❏ Lock-up malfunction
❏ Noise or vibration
❏ Shift shock or slip
❏ Select lever does not move
❏ Others
()

4AT(H4DOTC)-6
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
General Description
5. OPERATION OF SELECT LEVER
Make sure there is no abnormal noise, dragging or
contact pattern in each select lever range.
WARNING:
Stop the engine while checking operation of se-
lect lever.
6. POWER SWITCH
Make sure that the POWER indicator light in com-
bination meter comes on, when turning the POW-
ER switch to ON.
7. HOLD SWITCH
Make sure that the HOLD indicator light in combina-
tion meter comes on, when turning the HOLD switch
to ON.
AT-00413
P
R
N
D
3
2
1
AT-00319
AT-00320

4AT(H4DOTC)-8
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Electrical Components Location
4. Electrical Components Location
A: LOCATION
1. CONTROL MODULE
 LHD MODEL
 RHD MODEL
(1) Engine control module (ECM) (3) Transmission control module
(TCM)(4) Data link connector
(2) AT diagnostic warning light
(POWER indicator light)
AT-00414
(1) (2)
(3) (4)
AT-00369 (2)
(4)
(1)
(3)

4AT(H4DOTC)-19
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Inspection Mode
8. Inspection Mode
A: OPERATION
WARNING:
Observe the road traffic law during actual driving.
Move the select lever to “D” range, and then drive
the vehicle at 60 km/h (37 MPH) for at least 10 sec-
onds.