check engine SUBARU TRIBECA 2009 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2009, Model line: TRIBECA, Model: SUBARU TRIBECA 2009 1.GPages: 2453, PDF Size: 46.32 MB
Page 1127 of 2453
CO(H6DO)-8
Radiator Fan System
COOLING
B: RADIATOR FAN CONTROL OUTPUT WAVEFORM
C: INSPECTION
DETECTING CONDITION:
•Engine coolant temperature is more than 95°C (203°F).
•A/C switch is turned OFF.
•Vehicle speed is below 19 km/h (12 MPH).
TROUBLE SYMPTOMS:
Radiator main fan and sub fan do not rotate under the above conditions.
(A) 5 V
Step Check Yes No
1CHECK MAIN FAN RELAY 1.
1) Turn the ignition switch to OFF.
2) Remove the main fan relay 1 from A/C relay
holder.
3) Measure the resistance of terminal in main
fan relay 1 switch.
Is the resistance more than 1
MΩ?
Go to step 2.Replace the main
fan relay 1.
2CHECK MAIN FAN RELAY 1.
1) Connect the battery to terminal of main fan
relay 1 coil.
2) Measure the resistance between terminals
of main fan relay 1 switch.
Is the resistance less than 1
Ω?
Go to step 3.Replace the main
fan relay 1.
3CHECK POWER SUPPLY FOR ECM.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from the ECM.
3) Turn the ignition switch ON.
4) Measure the voltage between ECM termi-
nal and chassis ground.
Connector & terminal
(B136) No. 29 (+) — Chassis ground (–):
Is the voltage more than 10 V? Go to step 4.Repair the power
supply line.
CO-02117
(V)
0
(A)
Page 1128 of 2453
CO(H6DO)-9
Radiator Fan System
COOLING
4CHECK POWER SUPPLY FOR RADIATOR
FAN CONTROL UNIT.
1) Turn the ignition switch to OFF.
2) Connect the connector to ECM.
3) Disconnect the connector from radiator fan
control unit.
4) Turn the ignition switch ON.
5) Measure the voltage between radiator fan
control unit terminal and chassis ground.
Connector & terminal
(F106) No. 3 (+) — Chassis ground (–):
Is the voltage more than 10 V? Go to step 5.Repair the power
supply line.
5CHECK HARNESS BETWEEN ECM AND RA-
DIATOR FAN CONTROL UNIT.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from the ECM.
3) Measure the resistance between radiator
fan control unit and ECM connector.
Connector & terminal
(B136) No. 18 — (F106) No. 2:
Is the resistance less than 1
Ω?
Go to step 6.Repair the open
circuit of harness
between ECM and
radiator fan con-
trol unit.
6CHECK RADIATOR FAN CONTROL UNIT
AND GROUND CIRCUIT.
1) Connect the connector to ECM and radiator
fan control unit.
2) Measure the resistance between radiator
fan control unit connector and chassis ground.
Connector & terminal
(F106) No. 1 — Chassis ground:
Is the resistance less than 5
Ω?
Go to step 7.Repair the open
circuit of harness
between radiator
fan control unit
connector and
chassis ground.
7CHECK MAIN FAN MOTOR.
1) Disconnect the connector from radiator fan
control unit.
2) Connect the battery positive (+) terminal to
terminal No. 1 of the main fan motor, and the
ground (–) terminal to terminal No. 2.
Does the main fan motor
rotate?
Go to step 8.Replace the main
fan motor.
8CHECK SUB FAN MOTOR.
1) Disconnect the connector from radiator fan
control unit.
2) Connect the battery positive (+) terminal to
terminal No. 1 of the sub fan motor, and the
ground (–) terminal to terminal No. 2.
Does the sub fan motor rotate? Go to step 9.Replace the sub
fan motor.
9CHECK OUTPUT SIGNAL FROM ECM.
1) Turn the ignition switch to OFF.
2) Connect the test mode connector.
3) Turn the ignition switch ON.
4) Check the output waveform using oscillo-
scope.
Fa n S y st e m. >
Connector & terminal
(B134) No. 18 (+) — Chassis ground (–):
Is waveform being output? Replace the radia-
tor fan control unit.
Radiator Fan Con-
trol Unit.>
Replace the ECM.
Engine Control
Module (ECM).>
Step Check Yes No
Page 1132 of 2453
CO(H6DO)-13
Water Pump
COOLING
4. Water Pump
A: REMOVAL
1) Remove the radiator.
2) Remove the V-belts.
3) Remove the front chain cover.
4) Remove the timing chain assembly.
5) Remove the water pump.
NOTE:
When the water pump cannot be removed easily,
screw-in the bolt (A) to the threaded end to remove
water pump.
B: INSTALLATION
1) Install the water pump to rear chain cover.
NOTE:
Apply engine coolant to O-ring.
Tightening torque
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
NOTE:
•Use new O-rings.
•Apply engine coolant to O-ring to install water
pump easier.
2) Install the timing chain assembly.
3) Install the front chain cover.
4) Install the V-belts.
5) Install the radiator.
6) Fill engine coolant.
MENT, Engine Coolant.>
C: INSPECTION
1) Check the water pump bearing for smooth rota-
tion.
2) Check the water pump sprocket for abnormali-
ties.
CO-02013
(A)
(A)
CO-02014
Page 1138 of 2453
CO(H6DO)-19
Radiator
COOLING
14) Tighten the bolts on the lower side of the radia-
tor stay.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
15) Lower the vehicle.
16) Connect the ground cable to battery.
17) Fill engine coolant.
18) Check the ATF level and replenish it if neces-
sary.
19) Lift-up the vehicle.
20) Install the under cover.
21) Lower the vehicle.
22) Install the front upper cover.
23) Install the air intake duct.
24) Install the collector cover.
C: INSPECTION
1) Remove the radiator cap, fill the radiator with en-
gine coolant, and then install the tester to the instal-
lation position of cap.
2) Apply a pressure of 157 kPa (1.6 kg/cm2, 23 psi)
to the radiator and check the following points:
•Leakage from the radiator or its vicinity
•Leakage from the hose or its connections
CAUTION:
•Engine should be turned off.
•Wipe engine coolant from check points in ad-
vance.
•Be careful of the spurt of engine coolant
when removing the tester.
•Be careful not to deform the filler neck of ra-
diator when installing and removing the tester.
CO-02175CO-00127
Page 1163 of 2453
EN(H6DO)(diag)-2
Basic Diagnostic Procedure
ENGINE (DIAGNOSTICS)
1. Basic Diagnostic Procedure
A: PROCEDURE
1. ENGINE
Step Check Yes No
1CHECK ENGINE START FAILURE.
1) Ask the customer when and how the trou-
ble occurred using the interview check list.
2) Start the engine.
Does the engine start? Go to step 2.Inspection using
“Diagnostics for
Engine Start Fail-
ure”.
57, Diagnostics for
Engine Starting
Fai lu r e.>
2CHECK ILLUMINATION OF MALFUNCTION
INDICATOR LIGHT.
Does the malfunction indicator
light illuminate?
Go to step 3.Inspection using
“General Diagnos-
tic Table”
392, INSPEC-
TION, General
Diagnostic Table.>
3CHECK INDICATION OF DTC ON DISPLAY.
1) Turn the ignition switch to OFF.
2) Connect the Subaru Select Monitor or gen-
eral scan tool to data link connector.
3) Turn the ignition switch to ON, and the Sub-
aru Select Monitor power switch to ON.
4) Read DTC on Subaru Select Monitor or
general scan tool.
Is DTC displayed on the Sub-
aru Select Monitor or general
scan tool?
Record the DTC.
Repair the trouble
cause.
69, List of Diag-
nostic Trouble
Code (DTC).> Go
to step 4.
Repair the related
parts.
NOTE:
If DTC is not
shown on display
although the mal-
function indicator
light illuminates,
perform the diag-
nosis of malfunc-
tion indicator light
circuit or combina-
tion meter.
48, Malfunction In-
dicator Light.>
4PERFORM DIAGNOSIS
1) Perform the clear memory mode.
2) Perform the inspection mode.
Is DTC displayed on the Sub-
aru Select Monitor or general
scan tool?
Inspect using
“Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC)”.
77, Diagnostic
Procedure with
Diagnostic Trou-
ble Code (DTC).>
Finish the diagno-
sis.
Page 1164 of 2453
EN(H6DO)(diag)-3
Check List for Interview
ENGINE (DIAGNOSTICS)
2. Check List for Interview
A: CHECK
1. CHECK LIST No. 1
Check the following item when problem has occurred.
NOTE:
Use copies of this page for interviewing customers.
Customer’s name Engine No.
Date of sale Fuel brand
Date of repair Odometer readingkm
V. I . N . miles
Weather Fine
Cloudy
Rainy
Snowy
Various/Others:
Ambient air temperature °C (°F)
Hot
Warm
Cool
Cold
Place Highway
Suburbs
Inner city
Uphill
Downhill
Rough road
Others:
Engine temperature Cold
Warming-up
After warming-up
Any temperature
Others:
Engine speed rpm
Ve h i c l e s p e e d k m / h ( M P H )
Driving conditions Not affected
At starting
While idling
At racing
While accelerating
While cruising
While decelerating
While turning (RH/LH)
Headlight ON/ OFFRear defogger ON/ OFF
Blower ON/ OFFAudio ON/ OFF
A/C compressor ON/ OFFCar phone ON/ OFF
Radiator fan ON/ OFF
Fr o nt wi pe r ON/ OFF
Rear wiper ON/ OFF
Page 1165 of 2453
EN(H6DO)(diag)-4
Check List for Interview
ENGINE (DIAGNOSTICS)
2. CHECK LIST No. 2
Check the following item about the vehicle's state when malfunction indicator light turns on.
NOTE:
Use copies of this page for interviewing customers.
a) Other warning lights or indicators turn on. Yes/ No
Low fuel warning light
Charge indicator light
AT diagnostic indicator light
ABS warning light
Oil pressure indicator light
b) Fuel level
•Lack of gasoline: Yes/ No
•Indicator position of fuel gauge:
•Experienced running out of fuel: Yes/ No
c) Intentional connecting or disconnecting of harness connectors or spark plug cords: Yes/ No
•What:
d) Intentional connecting or disconnecting of hoses: Yes/ No
•What:
e) Installing of parts other than genuine parts: Yes/ No
•What:
•Where:
f) Occurrence of noise: Yes/ No
•From where:
•What kind:
g) Occurrence of smell: Yes/ No
•From where:
•What kind:
h) Intrusion of water into engine compartment or passenger compartment: Yes/ No
i) Troubles occurred
Engine does not start.
Engine stalls during idling.
Engine stalls while driving.
Engine speed decreases.
Engine speed does not decrease.
Rough idling
Poor acceleration
Back fire
After fire
No shift
Excessive shift shock
Page 1166 of 2453
EN(H6DO)(diag)-5
General Description
ENGINE (DIAGNOSTICS)
3. General Description
A: CAUTION
1) Airbag system wiring harness is routed near the
ECM, main relay and fuel pump relay.
CAUTION:
•All airbag system wiring harnesses and con-
nectors are colored yellow. Do not use electri-
cal test equipment on these circuits.
•Be careful not to damage the airbag system
wiring harness when servicing the ECM, TCM,
main relay and fuel pump relay.
2) Never connect the battery in reverse polarity.
•The ECM will be destroyed instantly.
•The fuel injector and other parts will be dam-
aged.
3) Do not disconnect the battery terminals while the
engine is running.
A large counter electromotive force will be generat-
ed in the generator, and this voltage may damage
electronic parts such as ECM etc.
4) Before disconnecting the connectors of each
sensor and ECM, be sure to turn the ignition switch
to OFF. Perform the clear memory mode after con-
necting the connectors.
5) Poor contact has been identified as a primary
cause of this problem. Measure the voltage or re-
sistance of individual sensor or all electrical control
modules using a tapered pin with a diameter of less
than 0.64 mm (0.025 in). Do not insert the pin more
than 5 mm (0.20 in) into the part.
6) Remove the ECM from the located position after
disconnecting two cables on battery.
Otherwise, the ECM may be damaged.
CAUTION:
When replacing the ECM, be careful not to use
the wrong spec. ECM to avoid any damage on
the fuel injection system.
7) Connectors of each sensor in the engine com-
partment and the harness connectors on the en-
gine side and body side are all designed to be
waterproof. Even if the connectors are waterproof,
take care not to allow water to get into them when
washing the vehicle, or when servicing the vehicle
in rainy weather.
8) Use ECM mounting stud bolts as the grounding
point to chassis when measuring voltage and resis-
tance in the passenger compartment.
9) Use the engine ground terminal or engine as-
sembly as the grounding point to chassis when
measuring the voltage and resistance in engine
compartment.
10) Every MFI-related part is a precision part. Do
not drop them.
11) Observe the following cautions when installing
a radio in MFI equipped models.
CAUTION:
•The antenna must be kept as far apart as pos-
sible from control unit. (The ECM is located un-
der the steering column, inside of the
instrument panel lower trim panel.)
•The antenna feeder must be placed as far apart
as possible from the ECM and MFI harness.
•Carefully adjust the antenna for correct
matching.
•When mounting a large power type radio, pay
special attention to the three items mentioned
above.
•Incorrect installation of the radio may affect
the operation of ECM.
12) Release the pressure in the fuel system before
disconnecting the fuel hose. If engine starts during
this operation, run it until it stops.
13) For the model with ABS, the ABS warning light
may illuminate when performing driving test with
jacked-up or lifted-up condition, but this is not a
system malfunction. The reason for this is the
speed difference between the front and rear
wheels. After diagnosis of engine control system,
perform the ABS memory clear procedure of self-
diagnosis function.
B: INSPECTION
Before performing diagnostics, check the following
item which might affect engine problems.
1. BATTERY
1) Measure the battery voltage and specific gravity
of electrolyte.
Standard voltage: 12 V
Specific gravity: Above 1.260
2) Check the condition of the main and other fuses,
and harnesses and connectors. Also check for
proper grounding.
2. ENGINE GROUND
Make sure the engine ground terminal is properly
connected to engine.
EN-02473
Page 1169 of 2453
EN(H6DO)(diag)-8
Electrical Component Location
ENGINE (DIAGNOSTICS)
4. Electrical Component Location
A: LOCATION
1. ENGINE
•Control module
(1) Engine control module (ECM) (3) Test mode connector (4) Data link connector
(2) Malfunction indicator light
EN-03679
(1)
(4)
(3)
(2)
EN-03680
(1)
EN-03681
CHECKENGINE
(2)
x1000/min
EN-03682
(3)
EN-03683
(4)
Page 1184 of 2453
EN(H6DO)(diag)-23
General Scan Tool
ENGINE (DIAGNOSTICS)
2. MODE $01 (CURRENT POWERTRAIN DIAGNOSTIC DATA)
Refer to data denoting the current operating condition of analog input/output, digital input/output or the pow-
ertrain system.
A list of the support data and PID (Parameter Identification) codes are shown in the following table.
NOTE:
Refer to general scan tool manufacturer’s operation manual to access generic OBD-II PIDs (MODE $01).
PID Data Unit of measure
01 Number of emission-related powertrain DTC and malfunction indicator light status ON/OFF
03 Fuel system control status—
04 Calculated engine load value%
05 Engine coolant temperature°C
06 Short term fuel trim (Bank 1)%
07 Long term fuel trim (Bank 1)%
08 Short term fuel trim (Bank 2)%
09 Long term fuel trim (Bank 2)%
0B Intake manifold absolute pressure kPa
0C Engine revolutionrpm
0D Vehicle speedkm/h
0E Ignition timing advance°
0F Intake air temperature°C
10 Air flow rate of manifold absolute pressure sensor g/sec
11 Throttle valve opening angle%
13 Check whether oxygen sensor is installed. —
15 Oxygen sensor output voltage (Bank 1 Sensor 2) V
15 Oxygen sensor compensation (Bank 1 Sensor 2) %
19 Oxygen sensor output voltage (Bank 2 Sensor 2) V
1C On-board diagnostic system—
24 Oxygen sensor output voltage and short term fuel trim associated with oxygen sensor (bank 1) V and %
28 Oxygen sensor output voltage and short term fuel trim associated with oxygen sensor (bank 2) V and %
34 A/F sensor lambda value (Bank 1 Sensor 1) —
34 A/F sensor current value (Bank 1 Sensor 1) mA
38 A/F sensor lambda value (Bank 2 Sensor 1) —
38 A/F sensor current value (Bank 2 Sensor 1) mA