SUBARU TRIBECA 2009 1.G Service Workshop Manual
Manufacturer: SUBARU, Model Year: 2009, Model line: TRIBECA, Model: SUBARU TRIBECA 2009 1.GPages: 2453, PDF Size: 46.32 MB
Page 2091 of 2453
5AT-75
Converter Case
AUTOMATIC TRANSMISSION
30.Converter Case
A: REMOVAL
1) Remove the transmission assembly from vehicle
body.
2) Remove the torque converter assembly.
3) Remove the transmission harness connector
from stay.
4) Remove the turbine speed sensor 1.
5) Remove the oil charge pipe.
6) Remove the ATF filter inlet and outlet pipes.
7) Remove the converter case attachment bolts.
8) Lay along the transmission body, and then re-
move the oil pan.
9) Remove the three converter case mounting bolts
(TORX®).
ST 18676AA020 TORX® WRENCH
10) Separate the converter case by lightly tapping
with plastic hammer.
11) Remove the differential assembly.
12) Remove the oil seal from converter case.
B: INSTALLATION
1) Check the appearance of each component and
clean them.
2) Press-fit the oil seal to converter case using ST.
ST 499587100 OIL SEAL INSTALLER
3) Install the differential assembly to the case.
4) Install the right and left side retainers.
bly.>
5) Apply proper amount of liquid gasket to the en-
tire matching surface of converter case.
Liquid gasket:
THREE BOND 1215 (Part No. 004403007)
6) Install the converter case assembly without
damaging bushing and oil seal.
Tightening torque:
41 N·m (4.2 kgf-m, 30.4 ft-lb)
AT-01974
AT-01979
ST
AT-01975
Page 2092 of 2453
5AT-76
Converter Case
AUTOMATIC TRANSMISSION
7) Install the three converter case mounting bolts
(TORX®).
ST 18676AA020 TORX® WRENCH
Tightening torque:
41 N·m (4.2 kgf-m, 30.4 ft-lb)
8) Apply proper amount of liquid gasket to the en-
tire oil pan mating surface, and then install it.
Liquid gasket:
THREE BOND 1217B (Part No. K0877YA020)
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
9) Install the transmission harness connector to the
stay.
10) Install the air breather hose.
11) Install the ATF filter pipe.
12) Install the oil charge pipe with O-ring.
13) Install the torque converter assembly.
sembly.>
14) Install the transmission assembly to the vehi-
cle.
C: INSPECTION
Measure the backlash, and then adjust it to be with-
in standard values.
AT-01974
AT-03249
Page 2093 of 2453
5AT-77
Oil Pump Cover
AUTOMATIC TRANSMISSION
31.Oil Pump Cover
A: REMOVAL
1) Remove the transmission assembly from vehicle
body.
2) Pull out the torque converter assembly.
3) Remove the transmission harness connector
from stay.
4) Remove the oil charge pipe.
5) Remove the ATF filter inlet and outlet pipes.
6) Separate the converter case and transmission
case.
7) Remove the oil pump cover mounting bolt, and
then separate the oil pump cover from the AT main
case by lightly tapping with plastic hammer.
B: INSTALLATION
1) Secure the oil pump cover.
Tightening torque:
41 N·m (4.2 kgf-m, 30.4 ft-lb)
2) Install the converter case assembly to the trans-
mission case assembly.
3) Install the transmission harness connector to the
stay.
4) Install the ATF filter pipe.
5) Install the oil charge pipe together with an O-
ring.
6) Install the torque converter assembly.
sembly.>
7) Install the transmission assembly to the vehicle.
C: DISASSEMBLY
1. FRONT BRAKE
1) Remove the snap ring.
2) Remove the retainer plate, drive plate and driven
plate.
AT-01976
AT-01976
AT-01980
Page 2094 of 2453
5AT-78
Oil Pump Cover
AUTOMATIC TRANSMISSION
3) Using the ST1, ST2 and ST3, remove the snap
ring.
ST1 18762AA000 COMPRESSOR SPECIAL
TOOL
ST2 18765AA000 COMPRESSOR SUPPORT
ST3 18763AA000 COMPRESSOR SHAFT
4) Remove the retainer and return spring.
5) Remove the front brake piston using com-
pressed air.
6) Remove the D-ring from front brake piston.
2. OIL PUMP
1) Take out the oil pump housing.
2) Take out the oil pump body.
D: ASSEMBLY
1. FRONT BRAKE
1) Apply ATF to D-ring, and then install it to the
front brake piston.
2) Install the front brake piston to oil pump cover.
NOTE:
Install by aligning the “ ” mark on front brake pis-
ton surface with the oil pump cover rib.
3) Install the retainer and return spring.
4) Install the front brake piston assembly using
ST1, ST2 and ST3.
ST1 18762AA000 COMPRESSOR SPECIAL
TOOL
ST2 18765AA000 COMPRESSOR SUPPORT
ST3 18763AA000 COMPRESSOR SHAFT
5) Install the genuine driven plate instead of retain-
er plate, and temporarily assemble the drive plate
and driven plate.
Part No. 31536AA290 Driven plate
AT-01981
ST1
ST2
ST3
AT-02349
AT-01982
AT-02350
AT-01981
ST1
ST2
ST3
Page 2095 of 2453
5AT-79
Oil Pump Cover
AUTOMATIC TRANSMISSION
6) Install the snap ring.
7) Measure the clearance between retainer plate
and snap ring, and then select the suitable retainer
plate from table.
Front brake clearance specification:
0.7 — 1.1 mm (0.028 — 0.043 in)
8) Remove the snap ring, replace the driven plate
used in measurement of clearance with the retainer
plate, and then reassemble.
2. OIL PUMP
1) Apply ATF to oil pump assembly, and then install
it to oil pump housing.
2) Install the O-ring to oil pump cover.
3) Install the oil pump housing to the oil pump cov-
er.
Tightening torque:
10 N·m (1.0 kgf-m, 7.4 ft-lb)
Front brake retainer plate
Par t No. Thickness mm (in)
31567AB130 3.4 (0.134)
31567AB140 3.6 (0.142)
31567AB150 3.8 (0.150)
31567AB160 4.0 (0.157)
AT-01980
AT-01983
AT-01982
Page 2096 of 2453
5AT-80
Oil Pump Cover
AUTOMATIC TRANSMISSION
E: INSPECTION
1. FRONT BRAKE
Check the following items.
•Drive plate facing for wear and damage
•Snap ring for wear, return spring for damage,
and retainer for damage
•Piston for damage
•D-ring for damage
2. OIL PUMP
Check the following items.
•Oil pump cover and oil seal for breakage or dam-
age
•Oil pump body for scratch or damage
1) Check the seal ring and oil seal for breaks and
damage.
2) Check other parts for dents or faults.
3) Oil pump rotor assembly selection
(1) Tip clearance
Install the inner rotor and outer rotor to oil pump
housing. With rotor gears facing each other,
measure the crest–to–crest clearance.
Tip clearance:
0.02 — 0.15 mm (0.0008 — 0.0059 in)
(2) Side clearance
Set a depth gauge to oil pump housing, then
measure the oil pump housing-to-rotor clear-
ance.
Side clearance:
0.02 — 0.045 mm (0.0008 — 0.0018 in)
(3) If the depth and/or side clearance are not
within the specification, replace the rotor as-
sembly.
Measure the total end play and adjust it to be
within specifications.
(A) Thickness gauge
(B) Inner rotor
(C) Outer rotor
AT-01977
(A)(B)
(C)
(A) Depth gauge
(B) Inner rotor
(C) Outer rotor
Oil pump rotor assembly
Par t No. Thickness mm (in)
15008AA130 11.37 — 11.38 (0.4476 — 0.4480)
15008AA140 11.38 — 11.39 (0.4480 — 0.4484)
15008AA150 11.39 — 11.40 (0.4484 — 0.4488)
AT-01978
(A)
(C)(B)
Page 2097 of 2453
5AT-81
Drive Pinion Shaft Assembly
AUTOMATIC TRANSMISSION
32.Drive Pinion Shaft Assembly
A: REMOVAL
1) Remove the transmission assembly from vehicle
body.
2) Pull out the torque converter assembly.
3) Remove the transmission harness connector
from stay.
4) Disconnect the air breather hose.
5) Remove the oil charge pipe.
6) Remove the ATF filter inlet and outlet pipes.
7) Separate the converter case and transmission
case.
8) Remove the drive pinion shaft mounting bolts,
and then remove the drive pinion shaft assembly
from oil pump cover.
9) Remove the oil pump cover from AT main case.
B: INSTALLATION
1) Assemble the drive pinion assembly to oil pump
cover.
NOTE:
Be careful not to bend the shim.
Tightening torque:
70 N·m (7.1 kgf-m, 51.6 ft-lb)
2) Adjust the tooth contact between drive pinion
shaft assembly and the front differential side gear.
3) Join the converter case with the transmission
case.
4) Install the transmission harness connector to the
stay.
5) Install the ATF filter pipe.
6) Install the oil charge pipe with O-ring.
7) Install the torque converter assembly.
sembly.>
8) Install the transmission assembly to the vehicle.
C: DISASSEMBLY
1) Remove the crimped part of the lock nut, and
then remove the lock nut while holding the rear
spline part of the shaft using ST1 and ST2. Pull out
the drive pinion collar.
ST1 18667AA010 HOLDER
ST2 499787700 WRENCH
ST3 499787500 ADAPTER
2) Remove the O-ring.
3) Separate the roller bearing and outer race from
shaft using a press.
AT-01984
AT-01984
(A) Outer race
AT-00197
ST1
ST3
ST2
AT-00198
(A)
Page 2098 of 2453
5AT-82
Drive Pinion Shaft Assembly
AUTOMATIC TRANSMISSION
4) Separate the front roller bearing from shaft using
a press and ST.
ST 498517000 REPLACER
D: ASSEMBLY
1) Measure the dimension “A” of the drive pinion
shaft.
ST 398643600 GAUGE
2) Using a press, press–fit the new roller bearing
into the specified position.
NOTE:
If excessive force is applied to roller bearing, the
roller bearing will not turn easily.
3) After fitting a new O-ring to the shaft, attach the
drive pinion collar to the shaft.
4) Tighten the new lock nuts using ST1, ST2 and
ST3.
Using the following equation, calculate the tighten-
ing torque.
T2 = L2/(L1 + L2) × T1
T1: 116 N·m (11.8 kgf-m, 85.3 ft-lb)
[Required torque setting]
T2: Tightening torque
L1: ST2 length 0.072 m (2.83 in)
L2: Torque wrench length
Example:
ST1 18667AA010 HOLDER
ST2 499787700 WRENCH
ST3 499787500 ADAPTER
NOTE:
Attach ST2 to torque wrench as straight as possi-
ble.
5) Measure the starting torque of the bearing. Make
sure the starting torque is within the specified
range. If the torque is not within specified range, re-
place the roller bearing.
Starting torque:
7.6 — 38.1 N (0.776 — 3.88 kgf, 1.7 — 8.6 lb)
6) Crimp the locknut in 2 locations.
(A) Front roller bearing
(A) Drive pinion shaft
(B) Roller bearing
AT-00199
(A)
ST
AAT-00200
AT-00201
(B)
(A)
To r q u e w r e n c h l e n g t h
m (in)
Tightening torque
N·m (kgf-m, ft-lb)
0.4 (15.75) 98 (10.0, 72)
0.45 (17.72) 100 (10.2, 73.8)
0.5 (19.69) 101 (10.3, 74.5)
0.55 (21.65) 102 (10.4, 75)
ST1
AT-00202
L1 [m (in)]
L2 [m (in)]
ST2
ST3
AT-00203
Page 2099 of 2453
5AT-83
Drive Pinion Shaft Assembly
AUTOMATIC TRANSMISSION
7) Measure dimension “B” of the drive pinion shaft
ST 398643600 GAUGE
8) Calculate the thickness “t” (mm) of the drive pin-
ion shim.
t = 6.5 ± 0.0625 – (B – A)
9) Select three or less shims from following table.
E: INSPECTION
•Make sure that all component parts are free of
scratches, holes and other faults.
•Adjust the tooth alignment.
F: ADJUSTMENT
1) Remove the liquid gasket from the mating sur-
face completely.
2) Install the converter case to oil pump cover, and
secure them with tightening four bolts evenly.
NOTE:
Use an old gasket or aluminum washer to prevent
damaging the mating surface of the housing.
Tightening torque:
41 N·m (4.2 kgf-m, 30.4 ft-lb)
3) Rotate the drive pinion a few times using ST1
and ST2.
ST1 18667AA010 HOLDER
ST2 499787700 WRENCH
4) Adjust the drive pinion and hypoid driven gear
backlash.
5) Apply red lead evenly to the surfaces of three or
four teeth on hypoid driven gear. Rotate the drive
pinion in the leftward and rightward for several
times. Remove the oil pump cover, and check the
tooth contact pattern.
If the teeth contact is inappropriate, adjust the
backlash or thickness of the shim.
•Correct tooth contact
Check item: Tooth contact surface is slightly
shifted toward the toe side under a no-load con-
dition. (When driving, it moves towards the heel
side.)
Drive pinion shim
Par t No. Thickness mm (in)
31451AA180 0.150 (0.0059)
31451AA190 0.175 (0.0069)
31451AA200 0.200 (0.0079)
31451AA210 0.225 (0.0089)
31451AA220 0.250 (0.0098)
31451AA230 0.275 (0.0108)
B
AT-00204
(A) Toe side
(B) Heel side
AT-01985
ST2ST1
MT-01401
(A)
(B)
Page 2100 of 2453
5AT-84
Drive Pinion Shaft Assembly
AUTOMATIC TRANSMISSION
•Face contact
Inspection item: Backlash is too large.
Contact pattern
Corrective action: Increase thickness of drive pin-
ion height adjusting washer in order to bring drive
pinion close to driven gear.
•Flank contact
Inspection item: Backlash is too small.
Contact pattern
Adjustment: Reduce the thickness of pinion height
adjusting washer according to the procedure for
bringing drive pinion away from driven gear.
•Toe contact (inside contact)
Inspection item: Contact area is too small.
Contact pattern
Adjustment: Reduce the thickness of pinion height
adjusting washer according to the procedure for
bringing drive pinion away from driven gear side.
•Heel contact (outside end contact)
Inspection item: Contact area is too small.
Contact pattern
Corrective action: Increase thickness of drive pin-
ion height adjusting washer in order to bring drive
pinion close to driven gear.
AT-00208
AT-00212
AT-00209
AT-00213
AT-00210
AT-00213
AT-00211
AT-00212