Back up SUBARU TRIBECA 2009 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2009, Model line: TRIBECA, Model: SUBARU TRIBECA 2009 1.GPages: 2453, PDF Size: 46.32 MB
Page 3 of 2453
AB-4
General Description
AIRBAG SYSTEM
10.CURTAIN AIRBAG MODULE
Tightening torque:
7.5 N·m (0.77 kgf-m, 5.5 ft-lb)
B: CAUTION
•When servicing a vehicle, be sure to turn the ig-
nition switch to OFF, disconnect the ground cable
from battery, and wait for more than 20 seconds
before starting work.
•The airbag system is fitted with a backup power
source. After disconnecting the battery ground ca-
ble, the airbag may deploy if you do not wait for
more than 20 seconds before starting the service of
airbag system.
•If the airbag warning light illuminates, repair the
vehicle immediately. Otherwise, the airbag or pre-
tensioner may inflate incorrectly, or not inflate in
collision.
•If sensors, airbag module, airbag control module,
pretensioner or harness is deformed or damaged,
replace with new part.
•When checking the airbag system, be sure to
use a digital circuit tester. Use of an analog circuit
tester may cause the airbag to activate erroneously
due to a minimal current inside tester.
(F) Front side (1) Bolt
AB-01274
(1)(1)
(1)
(1)(1)(1)(1)(1)(1)(1)
(1)
(1)
(F)
IN-00203
AB-00120
AB-00121
Page 9 of 2453
AB-10
Airbag Connector
AIRBAG SYSTEM
3. DRIVER’S AIRBAG (BETWEEN AIRBAG
MAIN HARNESS AND ROLL CONNECTOR)
AND PASSENGER’S AIRBAG
1) How to disconnect:
(1) Push the slide lock (A) into the direction of
arrow.
(2) With the slide lock pushed, disconnect the
connector.
CAUTION:
When pulling the slide lock or disconnecting
connector, be sure to hold the connector, not
the harness.
2) How to connect:
Holding the connector, push it in securely until a
clicking sound is heard.
CAUTION:
Be sure to insert the connector in until it is
locked. Then pull it gently to make sure that it is
locked.
4. SIDE AIRBAG AND CURTAIN AIRBAG
1) How to disconnect:
(1) Push the lock arm (A).
(2) With the lock arm (A) pushed in, move the
slide lock (B) in the direction of arrow.
(3) While holding the slide lock in that position,
release the lock arm (back to the original posi-
tion), and disconnect the connector.
CAUTION:
When pulling the slide lock or disconnecting
connector, be sure to hold the connector, not
the harness.
2) How to connect:
Holding the connector, push it in securely until a
clicking sound is heard.
CAUTION:
Be sure to insert the connector in until it is
locked. Then pull it gently to make sure that it is
locked.
AB-00722
(A)
AB-00022
AB-00023
AB-00017
(A)
(B)
AB-00018
AB-00019
Page 10 of 2453
AB-11
Airbag Connector
AIRBAG SYSTEM
5. FRONT SUB SENSOR, SIDE AIRBAG
SENSOR, CURTAIN AIRBAG SENSOR AND
SEAT POSITION SENSOR
1) How to disconnect:
Holding outer part (A), pull it in the direction of ar-
row.
CAUTION:
When pulling the slide lock or disconnecting
connector, be sure to hold the connector, not
the harness.
2) How to connect:
Holding the connector, push it in securely until a
clicking sound is heard.
CAUTION:
•Outer side (A) move back, and so do not put
your hand on the outer part.
•Be sure to insert the connector in until it is
locked. Then pull it gently to make sure that it is
locked.
6. PASSENGER DETECTION SYSTEM (BE-
TWEEN AIR BAG REAR HARNESS AND
SEAT HARNESS) AND BELT TENSION
SENSOR
1) How to disconnect:
Push lock arm (A), then disconnect the connector.
CAUTION:
When pulling the slide lock or disconnecting
connector, be sure to hold the connector, not
the harness.
2) How to connect:
Holding the connector, push it in securely until a
clicking sound is heard.
CAUTION:
Be sure to insert the connector in until it is
locked. Then pull it gently to make sure that it is
locked.
AB-00024
AB-00025
Page 11 of 2453
AB-12
Inspection Locations After a Collision
AIRBAG SYSTEM
3. Inspection Locations After a
Collision
A: REPLACEMENT
Replace the following parts when the airbag is de-
ployed.
1. FRONT COLLISION
1) Driver’s airbag module
2) Passenger’s airbag module
3) Driver’s seat belt (Pretensioner)
4) Passenger’s seat belt (Pretensioner)
5) Airbag control module
6) Front sub sensor (L/R)
7) Roll connector
8) Instrument panel (for integrating with passen-
ger’s airbag module)
9) Passenger side seat cushion pad and frame as-
sembly
2. SIDE COLLISION
1) Airbag control module
2) Side airbag module (operating side seat back-
rest)
3) Side airbag sensor (operating side)
4) Curtain airbag module (operating side)
5) Curtain airbag sensor (operating side)
3. INSPECTION OF OTHER PARTS
Check for the following parts, and replace the dam-
aged parts with new parts.
1) Steering wheel and steering shaft
Check the steering shaft for mounting conditions
and deflection of front and rear, upward and down-
ward directions, and deflection of front and rear di-
rection with tilt lever released. (After a collision,
there is a good chance that the shock absorbing
part of steering shaft may have operated.)
2) Check the connectors of airbag module, preten-
sioner, etc. for damage, and also check each har-
ness for pinch and connector damage. Replace the
harness as a unit if damage is found.
3) Check the seat cushion frame, backrest, seat rail
and headrest for deformation, distortion, crack, and
installing condition and play.
4) For passengers seat, replace the seat cushion
frame assembly with new one if the seat cushion
frame is deformed or cracked.
5) If there are tears or loosening in the passenger
side seat cushion cover, it may interfere with the
proper operation of the passenger detection sys-
tem. Replace with a new cushion cover.
6) Be sure to perform the system calibration for the
occupant detection system after removing or re-
placing the passenger seat cushion cover. Failure
to do so may cause improper operation of the pas-
senger detection system.
TION, Subaru Select Monitor.>
7) Use the Subaru Select Monitor to check whether
the drivers seat position sensor and the drivers and
the front left/right seat belt buckle switches are op-
erating normally.
B: INSPECTION
If the vehicle is involved in a collision, even if it is a
slight collision, be sure to check the following sys-
tems.
1. DRIVER’S AIRBAG MODULE
1) Check for the following, and replace the dam-
aged parts with new parts.
•Airbag module is cracked or deformed.
•Harness and/or connector is cracked, deformed
or open. Harness wire is exposed.
•The module surface is fouled with grease, oil,
water or cleaning solvent.
2) When installing a new driver’s airbag module,
check for the following, and replace the damaged
parts with new parts.
•The steering wheel is in the way, making it diffi-
cult to install the airbag module.
•The clearance between the driver’s airbag mod-
ule and steering wheel is not constant.
•When steering wheel deformation in axial and
vertical directions exceed limits.
Specification:
Axial deflection A
Less than 6 mm (0.24 in)
Vertical deflection L
Less than 7 mm (0.28 in)
AB-00028
L
A
Page 13 of 2453
AB-14
Inspection Locations After a Collision
AIRBAG SYSTEM
10.DRIVER’S SEAT
Check for the following, and replace the damaged
parts with new parts.
•Seat belt buckle or seat position sensor body/
bracket is cracked or deformed.
•Harness and/or connector is cracked, deformed
or open. Harness wire is exposed.
11.PASSENGER’S SEAT
1) Check for the following, and replace the dam-
aged parts with new parts.
•Seat belt buckle body/bracket is scratched,
cracked or deformed.
•Backrest frame for crack or deformation
•Headrest for deformation or play
•If the seat cushion cover and seat back cover is
scratched or coming loose, replace with a new cov-
er and readjust the system.
TION, Subaru Select Monitor.>
CAUTION:
If any of the following applies, replace the seat
cushion pad and frame assembly. Do not disas-
semble.
•Cracks or deformation found in the seat
cushion frame or seat cushion pad.
•Scratches, cracks, or deformation found on
the passenger detection system pressure sen-
sor hoses or passenger detection control mod-
ule, or attachment brackets of the control
module.
•Harness and/or connector is cracked, de-
formed or open. Harness wire is exposed.
2) After checking the installing condition of passen-
ger’s seat, perform the system calibration of occu-
pant detection system.
TION, Subaru Select Monitor.>
12.BELT TENSION SENSOR
Check for the following, and replace the damaged
parts with new parts.
•Belt tension sensor is scratched, cracked, or de-
formed.
•Harness and/or connector is cracked, deformed
or open. Harness wire is exposed.
Page 14 of 2453
AB-15
Driver’s Airbag Module
AIRBAG SYSTEM
4. Driver’s Airbag Module
A: REMOVAL
CAUTION:
Refer to “CAUTION” of “General Description”
before handling the airbag module.
1) Position the front wheels straight ahead. (After
moving a vehicle more than 5 m (16 ft) with front
wheels positioned straight ahead, make sure that
the vehicle moves straight ahead).
2) Turn the ignition switch to OFF.
3) Disconnect the ground cable from battery and
wait for at least 20 seconds before starting work.
4) Using TORX® BIT T30 (1), remove the two
TORX® bolts on the side of steering wheel.
5) Disconnect the horn harness.
6) Disconnect the airbag connector on the back of
airbag module, and then remove the airbag mod-
ule.
7) Refer to “CAUTION” for handling of a removed
airbag module.
B: INSTALLATION
CAUTION:
•Refer to “CAUTION” of “General Description”
before handling the airbag module.
•To prevent the misconnection, the connector
is colored. Connect the harness side connector
to the same color of module side connector.
Install in the reverse order of removal.
Tightening torque:
10 N·m (1.0 kgf-m, 7.2 ft-lb)
C: INSPECTION
CAUTION:
Refer to “CAUTION” of “General Description”
before handling the airbag module.
Check for the following, and replace the damaged
parts with new parts.
•Airbag module, harness, connector and mount-
ing bracket are damaged.
Inspection Locations After a Collision.>
CC-00018
(1)
AB-00622
Page 16 of 2453
AB-17
Side Airbag Module
AIRBAG SYSTEM
6. Side Airbag Module
A: REMOVAL
CAUTION:
Refer to “CAUTION” of “General Description”
before handling the airbag module.
NOTE:
Remove the passenger’s side by referring to driv-
er’s side.
1) Turn the ignition switch to OFF.
2) Disconnect the ground cable from battery and
wait for at least 20 seconds before starting work.
3) Remove the front seats.
4) Disconnect the connector from the back side of
seat cushion assembly, then remove the side air-
bag harness.
5) Remove the backrest cover.
6) Remove the nuts, and remove the side airbag
module assembly from the back rest frame assem-
bly.
B: INSTALLATION
CAUTION:
•Refer to “CAUTION” of “General Description”
before handling the airbag module.
•Be sure to perform the system calibration for
occupant detection system after passenger’s
seat installation.
Subaru Select Monitor.>
1) Make sure that there is no foreign matter on side
airbag module.
2) Install the side airbag module (A) to backrest
frame assembly.
CAUTION:
When attaching the side airbag module assem-
bly, make sure to sandwitch the seat back cov-
er between the seat back side bracket and side
airbag module.
Tightening torque:
6.0 N·m (0.61 kgf-m, 4.4 ft-lb)
3) Install the backrest cover.
4) Draw the side airbag harness around the back
side of seat cushion assembly.
5) Recline the seat or slide it backward and for-
ward, and check there is no contact between the
seat backrest assembly, cushion cover assembly
and side airbag harness.
SE-00589
(1) Backrest frame ASSY
(2) Backrest cover
(3) Side airbag module ASSY
(4) Hexagon cap nut
AB-01326
(2)
(1)
(4)(3)
Page 17 of 2453
AB-18
Side Airbag Module
AIRBAG SYSTEM
C: INSPECTION
CAUTION:
Refer to “CAUTION” of “General Description”
before handling the airbag module.
Check for the following, and replace the damaged
parts with new parts.
tions After a Collision.>
1) With side collision (when side airbag is de-
ployed)
•Side airbag module assembly
•Backrest pad assembly
•Backrest frame assembly
•Backrest cover assembly
2) When damage is found by visual check
•Headrest assembly
•Bushing
•Slide rail OUT (Driver’s side)
•Slide rail IN (Driver’s side)
•Seat cushion frame assembly (Passenger’s
side)
•Seat hinge cover
•Seat lifter lever
•Reclining lever
•Side airbag harness and connector on body side
3) With side collision (when side airbag is not de-
ployed)
Check the seat and airbag module visually, and
then replace them with new ones if damaged or
cracked.
Specially inspect the damage of airbag module
body, mounting bracket and harness connector.
4) Without side collision (dirt and damage of cover)
Replace the corresponding part with a new one.
Page 28 of 2453
AB(diag)-4
General Description
AIRBAG SYSTEM (DIAGNOSTICS)
3. General Description
A: CAUTION
•When servicing a vehicle, be sure to turn the ig-
nition switch to OFF, disconnect the ground cable
from battery, and wait for more than 20 seconds
before starting work.
•The airbag system is fitted with a backup power
source. After disconnecting the battery ground ca-
ble, the airbag may deploy if you do not wait for
more than 20 seconds before starting the service of
airbag system.
•If sensors, airbag module, airbag control module,
pretensioner or harness is deformed or damaged,
replace with new part.
•Do not use the airbag system and pretensioners
on other vehicles. When replacing parts, be sure to
replace them with new ones.
•When checking the airbag system, be sure to
use a digital circuit tester. Use of an analog circuit
tester may cause the airbag to activate erroneously
due to a minimal current inside tester.
•When checking, use a test harness (1). Damage
to connector terminal causes malfunction. Do not
directly put the tester probe on airbag connector
terminal.
•Do not drop the airbag system parts, or keep
them at high temperature over 93°C (199°F), or let
water, oil or grease get on them; the internal parts
may be damaged and reliability greatly lowered.
IN-00203
AB-00120
AB-00121
AB-00122
(1)
AB-00123
Page 51 of 2453
AB(diag)-27
Airbag Connector
AIRBAG SYSTEM (DIAGNOSTICS)
3. DRIVER’S AIRBAG (BETWEEN AIRBAG
MAIN HARNESS AND ROLL CONNECTOR)
AND PASSENGER’S AIRBAG
1) How to disconnect:
(1) Push the slide lock (A) into the direction of
arrow.
(2) With the slide lock pushed, disconnect the
connector.
CAUTION:
When pulling the slide lock or disconnecting
connector, be sure to hold the connector, not
the harness.
2) How to connect:
Holding the connector, push it in securely until a
clicking sound is heard.
CAUTION:
Be sure to insert the connector in until it is
locked. Then pull it gently to make sure that it is
locked.
4. SIDE AIRBAG AND CURTAIN AIRBAG
1) How to disconnect:
(1) Push the lock arm (A).
(2) With the lock arm (A) pushed in, move the
slide lock (B) in the direction of arrow.
(3) While holding the slide lock in that position,
release the lock arm (back to the original posi-
tion), and disconnect the connector.
CAUTION:
When pulling the slide lock or disconnecting
connector, be sure to hold the connector, not
the harness.
AB-00722
(A)
AB-00022
AB-00023
AB-00017
(A)
(B)
AB-00018