SUZUKI BALENO 1999 1.G Repair Manual
Manufacturer: SUZUKI, Model Year: 1999, Model line: BALENO, Model: SUZUKI BALENO 1999 1.GPages: 65, PDF Size: 3.28 MB
Page 61 of 65
60G-74E
BODY WORK CARE
BODY WORK CARE
Corrosion Prevention 11-1
Vehicle Cleaning 11-2
123
BODY WORK CARE
60G-74E
CORROSION PREVENTION
It is important to take good care of your vehicle
to protect it from corrosion.
Listed below are instructions for how to
maintain your vehicle to prevent corrosion.
Please read and follow these instructions
carefully.
Important Information About Corrosion
Common causes of corrosion
1) Accumulation of road salt, dirt, moisture,
or chemicals in hard to reach areas of the
vehicle underbody or frame.
2) Chipping, scratches and any damage to
treated or painted metal surfaces resulting
from minor accidents or abrasion by
stones and gravel.
Environmental conditions which accelerate
corrosion
1) Road salt, dust control chemicals, sea air
or industrial pollution will all accelerate the
corrosion of metal.
2) High humidity will increase the rate of
corrosion particularly when the
temperature range is just above the
freezing point.
3) Moisture in certain areas of a vehicle for
an extended period of time may promote
corrosion even though other body sections
may be completely dry.
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4) High temperatures will cause an
accelerated rate of corrosion to parts of
the vehicle which are not well ventilated
to permit quick drying.
This information illustrates the necessity of
keeping your vehicle (particularly the
underbody) as clean and dry as possible. It is
equally important to repair any damage to the
paint or protective coatings as soon as
possible.
How to Help Prevent Corrosion
Wash your vehicle frequently
The best way to preserve the finish on your
vehicle and to help avoid corrosion is to keep it
clean with frequent washing.
Wash your vehicle regularly during the winter
and immediately after the winter. Keep your
vehicle, particularly the underside, as clean and
dry as possible.
If you frequently drive on salted roads, your
vehicle should be washed at least once a month
during the winter. If you live near the ocean,
your vehicle should be washed at least once a
month throughout the year.
For washing instructions, refer to the "VEHICLE
CLEANING" section.
Remove foreign material deposits
Foreign material such as salts, chemicals, road
oil or tar, tree sap, bird droppings and industrial
fall-out may damage the finish of your vehicle
if it is left on painted surfaces. Remove these
types of deposits as quickly as possible. If these
deposits are difficult to wash off, an additional
cleaner may be required. Be sure that any
cleaner you use is not harmful to painted
surfaces and is specifically intended for your
purposes. Follow the manufacturer's directions
when using these special cleaners.
Repair finish damage
Carefully examine your vehicle for damage to
the painted surfaces. Should you find any chips
or scratches in the paint, touch them up
immediately to prevent corrosion from starting.
If the chips or scratches have gone through
to the bare metal, have a qualified body shop
make the repair.
Keep Passenger and luggage
compartments clean.
Moisture, dirt or mud can accumulate under
the floor mats and may cause corrosion.
Occasionally, check under these mats to
ensure that this area is clean and dry. More
frequent checks are necessary if the vehicle
is used off road or in wet weather.
Certain cargos such as chemicals, fertilizers,
cleaners, salts, etc., are extremely corrosive
by nature. These products should be
transported in sealed containers. If a spill or
leak does occur, clean and dry the area
immediately.
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Page 62 of 65
60G-74E
BODY WORK CARE
Store your vehicle in a dry, well-ventilated
area.
Do not park your vehicle in a damp, poorly
ventilated area. If you often wash your vehicle
in the garage or if you frequently drive it in
when wet, your garage may be damp.The high
humidity in the garage may cause or
accelerate corrosion. A wet vehicle may
corrode even in a heated garage if the
ventilation is poor.
Do not apply additional undercoating
or rust preventive coating on or around
exhaust system components such as
the exhaust pipes, etc. A fire could be
started if the undercoating substance
becomes overheated.
Cover your vehicle
If you cannot regularly park your vehicle in a
garage, we recommend you use a vehicle
cover. Years of exposure to midday sun can
cause the colours in paint, plastic parts, and
fabrics to fade. Covering your vehicle with a
high-quaiity, "breathable" vehicle cover can
help protect the finish from the harmful UV
rays in sunlight, and can reduce the amount
of dust and air pollution reaching the surface.
125
VEHICLE CLEANING
When cleaning the interior or exterior
of the vehicle, NEVER USE flammable
solvents such as lacquer thinners,
petrol, benzene or cleaning materials
such as bleach or strong household
detergents. The materials could cause
personal injury or damage to the
vehicle.
Cleaning the Interior
Vinyl upholstery
Prepare a solution of soap or mild detergent
mixed with warm water. Apply the solution to
the vinyl with a sponge or soft cloth and let it
soak for a few minutes to loosen dirt. Rub the
surface with a clean, damp cloth to remove
dirt and the soap solution. If some dirt still
remains on the surface, repeat this procedure.
Fabric upholstery
Remove loose dirt with a vacuum cleaner. Using
a mild soap solution, rub stained areas with a
clean damp cloth. To remove soap, rub the
areas again with a cloth dampened with water.
Repeat this until the stain is removed, or use a
commercial fabric cleaner for tougher stains. If
you use a fabric cleaner, carefully follow the
manufacturer's instructions and precautions.
Seat Belts
Clean seat belts with a mild soap and water.
Do not use bleach or dye on the belts. They
may weaken the fabric in the belts.
Vinyl floor mats
Ordinary dirt can be removed from vinyl with
water or mild soap. Use a brush to help loosen
dirt. After the dirt is loosened, rinse the mat
thoroughly with water and dry it in the shade.
Carpets
Remove dirt and soil as much as possible with
a vacuum cleaner. Using a mild soap solution,
rub stained areas with a clean damp cloth.To
remove soap, rub the areas again with a cloth
dampened with water. Repeat this until the
stain is removed, or use a commercial carpet
cleaner for tougher stains. If you use a carpet
cleaner, carefully follow the manufacturer's
instructions and precautions.
11-2
BODY WORK CARE
60G-74E
Cleaning the Exterior
CAUTION
It is important that your vehicle be kept
clean and free from dirt. Failure to keep
your vehicle clean may result in fading
of the paint or corrosion to various
parts of the vehicle body.
Washing
Never attempt to wash and wax your
vehicle with the engine running.
When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a longsleeved shirt
to protect your hands and arms from
being cut.
After washing your vehicle, carefully
test the brakes before driving to
make sure they have maintained
their normal effectiveness.
When washing the vehicle, follow the
instructions below:
1) Flush the underside of body and wheel
housings with pressurized water to remove
mud and debris. Use plenty of water.
CAUTION
When washing the vehicle, avoid
directing steam or hot water of more
than 80°C (176°F) on plastic parts.
2) Remove dirt and mud from the body
exterior with running water. You may use
a soft sponge or brush. Do not use hard
materials which can scratch the paint.
3) Wash the entire exterior with a mild
detergent or car wash soap using a
sponge or soft cloth. The sponge or cloth
should be frequently soaked in the soap
solution.
CAUTION
When using a commercial car wash
product, observe the cautions specified
by the manufacturer. Never use strong
household detergents or soaps.
4) Once the dirt has been completely
removed, rinse off the detergent with
running water.
5) After rinsing, wipe off the vehicle body with
a wet chamois or cloth and allow it to dry
in the shade.
6) Check carefully for damage to painted
surfaces. If there is any damage,
"Touchup" the damage following the
procedure below:
a) Clean all damaged spots and allow
them to dry.
b) Stir the paint and "touchup" the
damaged spots lightly using a small
brush.
c) Allow the paint to dry completely.
Waxing
After washing the vehicle, waxing and
polishing are recommended to further protect
and beautify the paint.
• Only use waxes and polishes of good
quality.
• When using waxes and polishes, observe
the precautions specified by the
manufacturers.
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60G-74E
GENERAL INFORMATION
GENERAL INFORMATION
Vehicle Identification 12-1
127
GENERAL INFORMATION
60G-74E
VEHICLE IDENTIFICATION
70F-10-001
Chassis Serial Number
The chassis and/or engine serial numbers are
used to register the vehicle.They are also used
to assist your dealer when ordering or referring
to special service information. Whenever you
have occasion to consult your MARUTI dealer,
remember to identify your vehicle with this
number. Should you find the number difficult
to read, you will also find it on the identification
plate.
70F-10-002
Engine Serial Number
The engine serial number is stamped on the
cylinder block as shown in the illustration and
also on the identification plate.
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Page 64 of 65
60G-74E
TABLE OF CONTENTS
MAINTENANCE SERVICE RECORD
WARRANTY POLICY
BEFORE DRIVING
STEERING COLUMN CONTROLS
INSTRUMENT PANEL
OTHER CONTROLS AND EQUIPMENT
OPERATING YOUR VEHICLE
DRIVING TIPS AND SAFE DRIVING
INSPECTION AND MAINTENANCE
EMERGENCY SERVICE
BODY WORK CARE
GENERAL INFORMATION
SPECIFICATIONS
SERVICE NETWORK
60G-74E
FOREWORD
This manual is an essential part of your
vehicle and should be kept with the vehicle
at all times. Please read this manual carefully
and review it from time to time. It contains
important information on safety, operation,
and maintenance. It is especially important
that this manual remain with the vehicle at
the time of resale. The next owner will need
this information also.
You are invited to avail the three free
inspection services as described in this
manual.Three free inspection coupons are
attached to this manual. Please show this
manual to your dealer when you take your
vehicle for any service.
To prolong the life of your vehicle and reduce
maintenance cost, the periodic maintenance
must be carried out according to the
"PERIODIC MAINTENANCE SCHEDULE"
described in "INSPECTION AND
MAINTENANCE" section of this manual.
Periodic maintenance is essential for
preventing trouble and accidents to ensure
your satisfaction and sefety.
Daily Inspection and Care as per "DAILY
INSPECTION CHECKLIST described in the
"INSPECTION AND MAINTENANCE" section
of this Manual is essential for prolonging the
operating lite of the vehicle and for safe driving.
MARUTI UDYOG LIMITED believes in
conservation and protection of Earth's
natural resources.
To that end, we encourage every vehicle
owner to recycle, trade in, or properly
dispose of, as appropriate, used motor oil,
coolant, and' other fluids; batteries; and
tyres.
MARUTI UDYOG LIMITED
All information in this manual is
based on the latest product
information available at the time of
publication. Due to improvements
or other changes, there may be
discrepancies between information
in this manual and your vehicle.
Maruti reserves the right to make
changes at any time without notice.
This vehicle may not comply with
standards or regulations of other
countries. Before attempting to
register this vehicle in any other
country, check all applicable
regulations and make any necessary
modifications.
IMPORTANT
WARNING/CAUTION/NOTE
Please read this manual and follow its
instructions carefully. To emphasise special
information, the words WARNING,
CAUTION, and NOTE have special
meanings. Information following these signal
words should be carefully reviewed.
WARNING
The personal safety of the driver,
passengers, or by standers may be
involved. Disregarding this information
could result in their injury or death.
CAUTION
These instructions point out special
service procedures or precautions that
must be followed to avoid damaging
the vehicle.
NOTE:
This provides special information to make
maintenance easier or important instructions
clearer.
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Page 65 of 65
60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
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