Air SUZUKI SWIFT 2000 1.G RG413 Service User Guide

0A-22 GENERAL INFORMATION
ABBREVIATIONS AND SYMBOLS MAY BE USED IN THIS MANUAL
ABBREVIATIONS
AABS Anti-lock Brake System
EEFE Heater Early Fuel Evaporation Heater
(Positive Temperature Coefficient,
PTC Heater) ATDC After Top Dead Center
API American Petroleum Institute
ATF Automatic Transmission Fluid EPS Electronic Power Steering
ALR Automatic Locking Retractor EVAP Evaporative Emission
AC Alternating Current EVAP Canister Evaporative Emission Canister
(Charcoal Canister)
A/T Automatic TransmissionF
4WD 4 Wheel Drive
A/C Air Conditioning
GGEN Generator
ABDC After Bottom Dead Center GND Ground
A/F Air Fuel Mixture Ratio
HHC Hydrocarbons
A-ELR Automatic-Emergency Locking
RetractorHO2S Heated Oxygen Sensor
IIAC Valve Idle Air Control Valve (Idle Speed
Control Solenoid Valve ISC Sole-
noid Valve)
BB+ Battery Positive Voltage
BTDC Before Top Dead Center
BBDC Before Bottom Dead Center IAT Sensor Intake Air Temperature Sensor
(Air temperature Sensor, ATS)
CCKT Circuit
CKP sensor Crankshaft Position Sensor ICM Immobilizer Control Module
CMP sensor Camshaft Position Sensor IG Ignition
CO Carbon Monoxide ISC Actuator Idle Speed Control Actuator
CPP switch Clutch Pedal Position Switch
(Clutch Switch, Clutch Start
Switch)LLH Left Hand
LSPV Load Sensing Proportioning Valve
CPU Central Processing Unit
MMAF Sensor Mass Air Flow Sensor (Air Flow
Sensor, AFS, Air Flow Meter,
AFM) CRS Child Restraint System
DDC Direct Current
DLC Data Link Connector (Assembly
Line Diag. Link, ALDL, Serial Data
Link, SDL)MAP Sensor Manifold Absolute Pressure Sen-
sor (Pressure Sensor, PS)
Max Maximum
DOHC Double Over Head Camshaft MFI Multiport Fuel Injection
(Multipoint Fuel Injection)
DOJ Double Offset Joint
DRL Daytime Running Light MIN Minimum
DTC Diagnostic Trouble Code (Diag-
nostic Code)MIL Malfunction Indicator Lamp
(“SERVICE ENGINE SOON”
Light)
EEBCM Electronic Brake Control Module,
ABS Control Module M/T Manual Transmission
EBD Electronic Brake Force Distribu-
tionNNOx Nitrogen Oxides
ECM Engine Control Module
OOBD On-Board Diagnostic System
(Self-Diagnosis Function)
ECT sensor Engine Coolant Temperature Sen-
sor (Water Temp. Sensor, WTS)
O/D Overdrive
EGR Exhaust Gas Recirculation OHC Over Head Camshaft
EGRT sensor EGR Temperature Sensor (Recir-
culated Exhaust Gas Temp. Sen-
sor, REGTS)O2S Oxygen Sensor
PPNP Park/Neutral Position
P/S Power Steering

GENERAL INFORMATION 0A-23
PPSP Switch Power Steering Pressure Switch
(P/S Pressure Switch)
PCM Powertrain Control Module
PCV Positive Crankcase Ventilation
R
RH Right Hand
SSAE Society of Automotive Engineers
SDM Sensing and Diagnostic Module
(Air bag controller, Air bag con-
trol module)
SFI Sequential Multiport Fuel Injec-
tion
SOHC Single over Head Camshaft
TTBI Throttle Body Fuel Injection
(Single-Point Fuel Injection, SPI)
TCC Torque Converter Clutch
TCM Transmission Control Module
(A/T Controller, A/T Control
Module)
TP Sensor Throttle Position Sensor
TVV Thermal Vacuum Valve (Ther-
mal Vacuum Switching Valve,
TVSV, Bimetal Vacuum Switch-
ing Valve, BVSV)
TWC Three Way Catalytic Converter
(Three Way Catalyst)
2WD 2 Wheel Drive
VVIN Vehicle Identification Number
VSS Vehicle Speed Sensor
WWU-OC Warm Up Oxidation Catalytic
Converter
WU-TWC Warm Up Three Way Catalytic
Converter

MAINTENANCE AND LUBRICATION 0B-1
0A 6F1
0B
0B
6G
1A 6H
1B 6K
37A
3A 7A1
3B1 7B1
3C1 7C1
3D 7D
3E 7E
3F 7F
4A2 8A
4B 8B
8C
58D
5A 8E
5B
5C 9
5E
5E1 10
10A
610B
6-1
6A1
6A2
6A4
6B
6C
6E1
6E2
SECTION 0B
MAINTENANCE AND LUBRICATION
CONTENTS
MAINTENANCE SCHEDULE .......................... 0B-2
MAINTENANCE SCHEDULE UNDER
NORMAL DRIVING CONDITIONS .............. 0B-2
MAINTENANCE RECOMMENDED UNDER
SEVERE DRIVING CONDITIONS ............... 0B-4
MAINTENANCE SERVICE .............................. 0B-5
ENGINE ....................................................... 0B-5
DRIVE BELT ............................................ 0B-5
VALVE LASH (CLEARANCE) .................. 0B-6
ENGINE OIL AND OIL FILTER ................ 0B-6
ENGINE COOLANT ................................. 0B-8
EXHAUST SYSTEM............................... 0B-10
IGNITION SYSTEM ................................... 0B-10
SPARK PLUGS ...................................... 0B-10
FUEL SYSTEM .......................................... 0B-10
AIR CLEANER FILTER .......................... 0B-10
FUEL LINES AND CONNECTIONS....... 0B-11
FUEL FILTER ......................................... 0B-11
FUEL TANK............................................ 0B-12
EMISSION CONTROL SYSTEM ............... 0B-12
PCV VALVE ........................................... 0B-12
FUEL EVAPORATIVE EMISSION
CONTROL SYSTEM .............................. 0B-12BRAKE ....................................................... 0B-12
BRAKE DISCS AND PADS (FRONT) .... 0B-12
BRAKE DRUMS AND SHOES
(REAR) ................................................... 0B-13
BRAKE HOSES AND PIPES ................. 0B-13
BRAKE FLUID........................................ 0B-13
BRAKE LEVER AND CABLE ................. 0B-13
CHASSIS AND BODY ............................... 0B-14
CLUTCH................................................. 0B-14
TIRES / WHEELS .................................. 0B-14
SUSPENSION SYSTEM ........................ 0B-15
STEERING SYSTEM ............................. 0B-15
DRIVE SHAFT (AXLE) BOOTS /
PROPELLER SHAFTS (4WD) ............... 0B-16
MANUAL TRANSMISSION OIL ............. 0B-17
AUTOMATIC TRANSMISSION FLUID .. 0B-17
TRANSFER OIL (4WD) AND REAR
DIFFERENTIAL OIL (4WD) ................... 0B-18
ALL LATCHES, HINGES AND
LOCKS ................................................... 0B-19
FINAL INSPECTION ..................................... 0B-19
RECOMMENDED FLUIDS AND
LUBRICANTS................................................ 0B-21

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
 Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
 Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

0B-2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE UNDER NORMAL DRIVING CONDITIONS
NOTE:
 This interval should be judged by odometer reading or months, whichever comes first.
 This table includes service as scheduled up to 90,000 km (54,000 miles) mileage. Beyond 90,000 km
(54,000 miles), carry out the same services at the same intervals respectively.
IntervalKm (x 1,000) 15 30 45 60 75 90
Miles (x 1,000) 9 1827364554
Months 12 24 36 48 60 72
ENGINE
Drive belt––I––R
Valve lash (clearance) –I–I–I
Engine oil and oil filter R R R R R R
Engine coolant––R––R
Exhaust system–I–I–I
IGNITION SYSTEM
✱Spark plugs When
unleaded
fuel is usedVehicle without
HO2SNickel plug–R–R–R
Iridium plug–––R––
Vehicle with
HO2SNickel plug––R––R
Iridium plug Replace every 105,000 km (63,000 miles) or
84 months
When leaded fuel is used, refer to “MAINTENANCE RECOMMENDED UNDER SEVERE
DRIVING CONDTION” in this section.
FUEL SYSTEM
Air cleaner filter Paved-road I I R I I R
Dusty conditions Refer to “MAINTENANCE RECOM-
MENDED UNDER SEVERE DRIVING CON-
DITIONS” in this section.
Fuel lines and connections–I–I–I
Fuel filter Replace every 105,000 km (63,000 miles)
Fuel tank––I––I
EMISSION CONTROL SYSTEM
✱PCV valve Vehicle without HO2S––I––I
Vehicle with HO2S–––––I
✱Fuel evaporative emission control system–––––I
NOTE:
 “R” : Replace or change
 “I” : Inspect and correct, replace or lubricate if necessary
 For Sweden, items with
✱
✱✱ ✱ (asterisk) should be performed by odometer reading only.
 For spark plugs, replace every 50,000 km if the local law requires.
 Nickel spark plug : BKR6E-11 (NGK) or K20PR-U11 (DENSO)
 Iridium spark plug : IFR5E11 (NGK)

0B-4 MAINTENANCE AND LUBRICATION
MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, IT IS
RECOMMENDED that applicable maintenance operation be performed at the particular interval as shown in the
following table.
Severe condition code :
A : Repeated short trips
B : Driving on rough and/or muddy roads
C : Driving on dusty roads
D : Driving in extremely cold weather and/or salted roads
E : Repeated short trips in extremely cold weather
F : Leaded fuel use
G : – – – – –
H : Towing a trailer (if admitted)
Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
– B C D – – – –Drive beltIEvery 15,000 km
(9,000 miles) or 12 months
REvery 45,000 km
(27,000 miles) or 36 months
A – C D E F – H Engine oil and oil filter REvery 5,000 km
(3,000 miles) or 4 months
– – C – – – – –Air cleaner filter ✱1IEvery 2,500 km
(1,500 miles)
REvery 30,000 km
(18,000 miles) or 24 months
A B C – E F – H Spark plugsNickel spark plug
REvery 10,000 km
(6,000 miles) or 8 months
Iridium spark plug
REvery 30,000 km
(18,000 miles) or 24 months
– B C D – – – H Wheel bearings IEvery 15,000 km
(9,000 miles) or 12 months
– B – D E – – H Drive shafts and propeller shafts (4WD) IEvery 15,000 km
(9,000 miles) or 12 months
– B – – E – – HManual transmission, transfer (4WD) and
differential oil (4WD)REvery 30,000 km
(18,000 miles) or 24 months
– B – – E – – H Automatic transmission fluid REvery 30,000 km
(18,000 miles) or 24 months
NOTE:
 “I” : Inspect and correct or replace if necessary
 “R” : Replace or change

✱
✱✱ ✱1 : Inspect more frequently if the vehicle is used under dusty conditions.

MAINTENANCE AND LUBRICATION 0B-9
1) Remove radiator cap when engine is cool.
2) Loosen radiator drain plug (1) to drain coolant.
3) Remove reservoir and drain.
4) Tighten plug securely. Also reinstall reservoir.
5) Fill radiator with specified amount of coolant, and run engine
for 2 or 3 minutes at idle. This drives out any air which may
still be trapped within cooling system. STOP ENGINE.
Add coolant as necessary until coolant level reaches the
filler throat of radiator. Reinstall radiator cap.
6) Add coolant to reservoir so that its level aligns with Full
mark. Then, reinstall cap aligning arrow marks on reservoir
and cap. CAUTION:
When changing engine coolant, use mixture of 50% water
and 50% ANTIFREEZE/ANTICORROSION COOLANT for
the market where ambient temperature falls lower than –
16°C (3°F) in winter, and mixture of 70% water and 30%
ANTIFREEZE/ANTICORROSION COOLANT for the market
where ambient temperature doesn’t fall lower than –16°C
(3°F).
Even in a market where no freezing temperature is antici-
pated, mixture of 70% water and 30% ANTIFREEZE/ANTI-
CORROSION COOLANT should be used for the purpose
of corrosion protection and lubrication.
1. Reservoir
2. Reservoir cap
3. FULL level marks
4. Arrow marks

0B-10 MAINTENANCE AND LUBRICATION
EXHAUST SYSTEM
INSPECTION
When carrying out periodic maintenance, or the vehicle is raised
for other service, check exhaust system as follows:
Check rubber mountings for damage, deterioration, and out
of position.
Check exhaust system for leakage, loose connections, dents
and damages.
If bolts or nuts are loose, tighten them to specification.
Check nearby body areas for damaged, missing, or misposi-
tioned parts, open seams, holes, loose connections or other
defects which could permit exhaust fumes to seep into the
vehicle.
Make sure that exhaust system components have enough
clearance from the underbody to avoid overheating and pos-
sible damage to the floor carpet.
Any defects should be fixed at once.
IGNITION SYSTEM
SPARK PLUGS
REPLACEMENT
Replace spark plugs with new ones referring to “SPARK PLUG”
in Section 6F1.
FUEL SYSTEM
AIR CLEANER FILTER
INSPECTION
1) Remove air cleaner case clamps.
2) Take air cleaner filter out of case.
3) Check that filter is not excessively dirty, damaged or oily,
clean filter with compressed air from air outlet side of filter. WARNING:
To avoid danger of being burned, do not touch exhaust
system when it is still hot. Any service on exhaust sys-
tem should be performed when it is cool.

MAINTENANCE AND LUBRICATION 0B-11
4) Install air cleaner filter fitting protrusion (1) of filter into
groove (2) of case and clamp upper case securely.
REPLACEMENT
Replace air cleaner filter with new one according to steps 1), 2)
and 4) of inspection procedure.
FUEL LINES AND CONNECTIONS
INSPECTION
Visually inspect fuel lines and connections for evidence of fuel
leakage, hose cracking and damage. Make sure all clamps are
secure.
Repair leaky joints, if any.
Replace hoses that are suspected of being cracked.
FUEL FILTER
REPLACEMENT
Fuel filter (1) is installed in fuel pump assembly (2) in fuel tank.
Replace fuel filter with new one, referring to “FUEL PUMP
ASSEMBLY” in Section 6C for proper procedure.
WARNING:
This work must be performed in a well ventilated area
and away from any open flames (such as gas hot water
heaters).

0B-12 MAINTENANCE AND LUBRICATION
FUEL TANK
INSPECTION
Check fuel tank damage, cracks, fuel leakage, corrosion and tank
bolts looseness.
If a problem is found, repair or replace.
EMISSION CONTROL SYSTEM
PCV VALVE
INSPECTION
Check crankcase ventilation hose and PCV hose for leaks, cracks
or clog, and PCV valve for stick or clog. Refer to “PCV SYSTEM”
of Section 6E1 for PCV valve checking procedure.
FUEL EVAPORATIVE EMISSION CONTROL SYSTEM
INSPECTION
1) Visually inspect hoses for cracks, damage, or excessive
bends. Inspect all clamps for damage and proper position.
2) Check EVAP canister for operation and clog, referring to
“EVAP CONTROL SYSTEM” in Section 6E1.
If a malfunction is found, repair or replace.
BRAKE
BRAKE DISCS AND PADS (FRONT)
INSPECTION
1) Remove wheel and caliper but don’t disconnect brake hose
from caliper.
2) Check front disc brake pads and discs for excessive wear,
damage and deflection. Replace parts as necessary. For
details, refer to “FRONT DISC BRAKE PAD” in Section 5.
Be sure to torque caliper pin bolts to specification.

MAINTENANCE AND LUBRICATION 0B-13
BRAKE DRUMS AND SHOES (REAR)
INSPECTION
1) Remove wheel and brake drum.
2) Check rear brake drums and brake linings for excessive
wear and damage, while wheels and drums are removed. At
the same time, check wheel cylinders for leaks. Replace
these parts as necessary.
For details, refer to “BRAKE DRUM” in Section 5.
BRAKE HOSES AND PIPES
INSPECTION
Perform this inspection where these is enough light and use a
mirror as necessary.
Check brake hoses and pipes for proper hookup, leaks,
cracks, chafing and other damage.
Check that hoses and pipes are clear of sharp edges and
moving parts.
Repair or replace any of these parts as necessary.
BRAKE FLUID
REPLACEMENT
Change brake fluid as follows.
Drain existing fluid from brake system completely, fill system with
specified fluid and carry out air purge operation.
For air purging procedure, refer to “BLEEDING BRAKES” in Sec-
tion 5.
BRAKE LEVER AND CABLE
INSPECTION
1) Inspect brake cable for damage and smooth movement.
Replace cable if it is in deteriorated condition.
CAUTION:
After replacing any brake pipe or hose, be sure to carry
out air purge operation.