torque SUZUKI SWIFT 2000 1.G Transmission Service Owners Manual

9-20 BODY SERVICE
4) Support door panel (1) using a jack (2) with a piece of wood
placed (4) between jack (2) and panel (1) as shown.
5) Remove door assembly (1) by loosening hinge mounting
bolts (2).
INSTALLATION
Reverse removal procedure to install door assembly noting the
following instructions.
When replacing door, coat replacement door inside with wax
for proper anti-corrosion treatment.
Refer to “ANTI-CORROSION COMPOUND APPLICATION
AREA” in this section.
Apply sealant to contact face “A” of hinge (1) and apply
grease to rotating part “B” of hinge (1).
“A” : Sealant 99000-31110
“B” : Lithium grease 99000-25010
Tighten hinge bolt (1) to specified torque.
Tightening torque
Door hinge mounting bolt
(a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
3. Rags
1, (a)
1, (a)
1, (a)

9-22 BODY SERVICE
REAR DOOR ASSEMBLY
REMOVAL AND INSTALLATION
Refer to “FRONT DOOR ASSEMBLY” in this section noting the
following instructions.
Refer to above figure for tightening torque, grease and seal-
ant.
When door open stopper is installed, be careful to face side.
Door stopper installing direction
Right side door : RR punch mark is upward.
Left side door : RL punch mark is upward.
1. Door panel 4. Door stopper Do not reuse.
2. Door hinge
: Apply lithium grease 99000-25010 to rotating part
: Apply sealant 99000-31110 to contact face5. Rear door hinge bolt
3. Door stopper pin Tightening torque

BODY SERVICE 9-25
HOOD
REMOVAL
1) Remove window washer hose (1) from hood (2).
2) Remove 4 mounting bolts (3) to detach hood (2).
INSTALLATION
Reverse removal procedure to install hood noting the following
instruction.
Apply sealant to contact face “B” of hood hinge (4).
“B” : Sealant 99000-3110
ADJUSTMENT
Adjust the following point :
Hood position adjustment.
Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting bolts,
refer to “PANEL CLEARANCE” in this section.
Vertical adjustment
If only one side (right or left) of hood is not level with front
fender, make it level by tightening or loosening hood cushion
(1).
Hood lock position adjustment
When installing hood lock (1), bring bolt at highest position
and move it in vertical direction for adjustment free from
loose to hood striker.
Tightening torque
Hood latch bolts (a) : 10 N·m (1.0 kg-m, 7.0 lb-ft) CAUTION:
Place cloth on “A” in figure to prevent from any damage.
33
4
“B”
“B”
1 2
“A”“A”

BODY SERVICE 9-39
10) Remove instrument panel mounting bolts (2).
11) Remove instrument panel (1) with steering support member
and instrument panel harness.
INSTALLATION
Reverse removal procedure to install instrument panel noting the
following instructions.
When installing each part, be careful not to catch any cable
or wiring harness.
Tighten instrument panel mounting bolts (1) to specified
torque
Tightening torque
Instrument panel mounting bolts (a) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
When installing steering column assembly, refer to “STEER-
ING COLUMN ASSEMBLY” in Section 3C.
Adjust control cables. Refer to “HEATER CONTROL
ASSEMBLY” in Section 1A.
Enable air bag system if equipped. Refer to “ENABLING AIR
BAG SYSTEM” in Section 10B.
2
2
22 2
1
1, (a)1, (a)

9-40 BODY SERVICE
SEATS
FRONT SEAT
REMOVAL
1) Remove console box.
2) Remove 4 mounting bolts to remove seat assembly.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install front seat.
Torque to specifications as shown.
1. Seat cushion 4. Cover 7. Reclining bolt
2. Seat back 5. Seat adjuster 8. Seat cushion bolt
3. Head rest 6. Seat adjuster bolt Tightening torque
3
2
7 35 N·m (3.5 kg-m)
6 35 N·m (3.5 kg-m)
8 23 N·m (2.3 kg-m)
4
5
5
4
1

BODY SERVICE 9-41
REAR SEAT
REMOVAL
1) Remove 2 seat cushion bolts to remove seat cushion.
2) Remove 3 seat back bolts to remove seat back.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install rear seat.
Torque to specifications as shown.
1. Seat cushion 4. Seat cushion bolt
2. Seat back Tightening torquer
3. Seat back bolt
22
1
3 35 N·m (3.5 kg-m)
4 35 N·m (3.5 kg-m)

BODY SERVICE 9-45
BACK DOOR LOCK ASSEMBLY
REMOVAL
1) Remove door trim (1).
2) Disconnect door lock control rod (1).
Disconnect control rod (2).
3) Disconnect door lock motor lead wire (if equipped).
4) Loosen door latch screw (3) and remove door latch assembly
(4).
1. Back door latch assembly 3. Latch striker 5. Latch striker screw
2. Back door lock cylinder 4. Door latch screw Tightening torque
“A”
“A”“A”
1
2
1
4
3

BODY SERVICE 9-47
IGNITION SWITCH LOCK CYLINDER
REMOVAL AND INSTALLATION
Refer to “STEERING LOCK ASSEMBLY (IGNITION SWITCH)” in
Section 3C.
ELECTRICAL DIAGNOSIS
For ignition switch electrical troubleshooting, refer to “IGNITION
SWITCH” in Section 8.
EXTERIOR AND INTERIOR TRIM
FLOOR CARPET
REMOVAL
1) Remove front seats and rear seat cushion.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, front side sill scuffs, center pillar inner lower trims, quarter inner trims and rear side
sill scuffs.
4) Remove parking brake lever cover and console box.
5) Remove floor carpet.
INSTALLATION
Reverse removal sequence to install front floor carpet, noting the following instruction.
For tightening torque of seat belt anchor bolt, refer to “FRONT SEAT BELT” in Section 10.
1. Floor carpet
2. Dash panel silencer
3. Silencer seat

BODY SERVICE 9-49
INSTALLATION
Reverse removal procedure to install head lining noting the follow-
ing instructions.
Apply double-face tape (1) to head lining (2) as shown figure,
and then install head lining (2).
Tighten assistant grip screw (3) to specified torque.
Tightening torque
Assistant grip screw : 4 N·m (0.4 kg-m, 2.8 lb-ft)
Tighten sun visor screw (1) to specified torque.
Tightening torque
Sun visor screw (a) : 4 N·m (0.4 kg-m, 2.8 lb-ft)
11
1
3 3
32

RESTRAINT SYSTEM 10-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 10
RESTRAINT SYSTEM
CONTENTS
GENERAL DESCRIPTION .............................. 10-2
SYSTEM SPECIFICATION .......................... 10-3
SEAT BELT PRETENSIONER
(IF EQUIPPED) ............................................ 10-3
DIAGNOSIS ..................................................... 10-3
INSPECTION AND REPAIR REQUIRED
AFTER ACCIDENT ...................................... 10-3
ON-VEHICLE SERVICE .................................. 10-4SERVICE PRECAUTIONS .......................... 10-4
SERVICE AND DIAGNOSIS .................... 10-4
DISABLING AIR BAG SYSTEM............... 10-4
ENABLING AIR BAG SYSTEM................ 10-4
HANDLING AND STORAGE ................... 10-4
DISPOSAL ............................................... 10-4
FRONT SEAT BELT .................................... 10-5
REAR SEAT BELT....................................... 10-8

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System with seat belt pretensioner:
Service on or around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Please observe all WARNINGS and “Service Precautions” under “On-
Vehicle Service” in air bag system section before performing service on or around the air bag sys-
tem components or wiring. Failure to follow WARNINGS could result in unintentional activation of
the system or could render the system inoperative. Either of these two conditions may result in
severe injury.
The procedures in this section must be followed in the order listed to disable the air bag system
temporarily and prevent false diagnostic trouble codes from setting. Failure to follow procedures
could result in possible activation of the air bag system, personal injury or otherwise unneeded air
bag system repairs.
CAUTION:
When fasteners are removed, always reinstall them at the same location from which they were
removed. If a fastener needs to be replaced, use the correct part number fastener for that application.
If the correct part number fastener is not available, a fastener of equal size and strength (or stronger)
may be used. Fasteners that are not reused, and those requiring thread-locking compound, will be
called out. The correct torque value must be used when installing fasteners that require it. If the above
procedures are not followed, parts or system damage could result.